• Electric Cartridge Rod Heater Applied for Injection Machine
  • Electric Cartridge Rod Heater Applied for Injection Machine
  • Electric Cartridge Rod Heater Applied for Injection Machine

Electric Cartridge Rod Heater Applied for Injection Machine

Certification: RoHS, CE
Type: Far Outside Heating Tube
Material: SUS304;SUS316
Form: Resistance Heating Element
Shape: Tubular
Voltage: Customized
Samples:
US$ 10/Piece 1 Piece(Min.Order)
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Customization:

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Rating: 5.0/5
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Basic Info.

Model NO.
JY-CH005
Wattage
Customized
Name
Cartridge Heating Element
Logo Mark
Make as Customer Required
Sheath Material
SUS304, 321, 316, 310
Resistance Tolerance
+10%, -5%
Max Operating Temp
800 Degree
Heat Transfer Surface
Tubular Heat Exchanger
Principle
Heating Resistance Wire Heating
Transport Package
Carton or Wooden Box
Specification
4mm to 25mm
Trademark
Jaye
Origin
China
HS Code
851680000
Production Capacity
50000 PCS/ Month

Product Description

Split Cartridge Heater 
                            
Cartridge heaters is consist of a cylindrical stainless steel tube and thus provide a high corrosion prevention. The heating wire inside which is wound onto a ceramic core.

The number of coils varies depending on the power. and provide a great uniform distribution of heat, which considerably increases the long life of the heater as well as prevents the oxidation of the heater wire even at high temperatures .The solids, liquids, and gases need to be heated by cartridge heater, transmit heat quickly by conduction if the producer of the heat
(the cartridge) is in direct contact with the heat sink (any solid, liquid, or gas). Widely used for manufacturing plastic and rubber parts in the car industry or in the food processing industry, etc they are also commonly found in the chemical, electronics, medical equipment, packing and nuclear industries.

Apart from our broad standard range we also develop and manufacture cartridge heaters according to your special demands.

Electric Cartridge Rod Heater Applied for Injection Machine

Element component
    1. High-grade nickel chromium resistance wire,
    2. MgO core,
    3. Stainless steel tube
    4. Built in cable, or swaged in
• Special sizes, wattages, and materials are available upon request; 
• Custom-designed to meet your specifications.
• Pin leads are available

Recommended for temperatures up to 750°C

All Cartridge Heaters are available with a built in Thermocouple Type J or K

Sheath Material

SUS 304/316/ Incoloy 840

Spirals

Nickel - Chrome

Insulation

Magnesium Oxide Powder

Voltage Supply

12V to a maximum of 480V

Maximum Temperature

750 °C

Resistance Tolerance

+ 5% -10%

Wattage Tolerance

+5% - 10% (closer tolerances are available upon special request)


Termination Options:

1.Swaged-in Flexible leads:

Electric Cartridge Rod Heater Applied for Injection Machine
Swaged-in flexible leads, with silicone-fiberglass insulation, are recommended for applications in which the leads must be bent at the exit point from the heater.
Unless longer length is specified, 250mm
(10 in.) leads are supplied.
Heaters 150mm
(6 in.) or shorter generally have a 6 mm (1/4 in.) no-heat section. Heaters up to 250mm (10 in.) require a 25mm (1 in.) no-heat section. Heaters greater than 250mm may require more than a 25mm no-heat section. To order, please specify swaged-in flexible leads.

2. Right Angle leads: Electric Cartridge Rod Heater Applied for Injection Machine
Right angle leads are used in applications with a high degree of flexing and when space limitations are critical. Lead wires exit at a 90° angle through the side of the heater sheath.

Right angle tube may be necessary on certain constructions.To order, specify right angle leads and lead length.
 
Diameter mm Min No-Heat Length mm(in.)
6.5 15 (9/16)
8.0 15 (9/16)
10 17 (2/3)
12.5 18 (11/16)
16.0 20 (3/4)
20.0 21 (13/16)
 
3. Stainless Steel Braid: Electric Cartridge Rod Heater Applied for Injection Machine

A stainless steel braid is designed to protect leads from abrasion against sharp edges.
When the leads exit straight out, the braid is swaged into the no-heat section of the heater. When the leads exit at a right angle, a crimp connector is used to attach the braids.
Unless otherwise specified, leads are 250 mm
(10 in.) and the braid is 200 mm (8 in.) long. To order, specify either straight or right angle stainless steel braid, lead length and no-heat section.
 
Diameter Min. No-Heat Length
Straight Right Angle mm
mm
mm (in.)   (in.)
   
6.5 30 (1 1/8)   N/A
8.0 30 (1 1/8) 15 (9/16)
10.0 30 (1 1/8) 17 (2/3)
12.5 30 (1 1/8) 18 (11/16)
16.0 30 (1 1/8) 20 (3/4)
20.0 30 (1 1/8) 21 (13/16)

4. Stainless Steel Hose: Electric Cartridge Rod Heater Applied for Injection Machine
Stainless steel hose provides the best protection against abrasion from sharp edges or abrasive equipment. It also offers ease of handling and wiring in abrasive environments.
When the leads exit at a right angle to the heater, the hose is silver soldered to the sheath. Unless otherwise specified, leads are 250 mm
(10 in.) long and the hose is 200 mm (8 in.) long. To order, specify stainless steel hose, lead length and no-heat section.
 
  Min. No-Heat Length
Diameter Straight Right Angle mm
mm mm (in.)   (in.)
6.5 30 (1 1/8)   N/A
8.0 30 (1 1/8) 15 (9/16)
10.0 30 (1 1/8) 17 (2/3)
12.5 30 (1 1/8) 18 (11/16)
16.0 30 (1 1/8) 20 (3/4)
20.0 30 (1 1/8) 21 (13/16)
 
5. Galvanized Conduit:
Electric Cartridge Rod Heater Applied for Injection Machine Galvanized conduit equals stainless steel hose in its abrasion protection.
The conduit is attached with a 90° elbow copper coupler, which overlaps the heater sheath. Unless specified, 200 mm
(8 in.) conduit is supplied, leads are 50 mm longer than the conduit. To order, specify galvanized conduit, lead length and no-heat section.
  Min     Galvani
Diam Dimensio Dimensio zed
No-Heat
eter n A n B conduit
Length
mm mm(in.) mm(in.) O.D.
mm(in.)
      mm(in.)
       
6.5 12(7/16) 22(7/8) 29(1 1/8) 10(3/8)
8.0 12(7/16) 22(7/8) 29(1 1/8) 10(3/8)
10.0 12(7/16) 22(7/8) 29(1 1/8) 10(3/8)
12.5 12(7/16) 28(1 1/8) 30(1 3/16) 14(1/2)
16.0 12(7/16) 28(1 1/8) 34(1 5/16) 14(1/2)
20.0 12(7/16) 29(1 1/8) 36(1 7/16) 16(5/8)
 
6. Ceramic Bead Insulation
Electric Cartridge Rod Heater Applied for Injection Machine

Ceramic bead insulation protects the leads from high temperature ambients above 450°C (840°F) . The beads fit over solid conductors and are extended long enough to reach a cooler area where flexible wires can be attached. To order, specify ceramic beads and length, and additional lead length.

7. Flanges: Electric Cartridge Rod Heater Applied for Injection Machine Stainless steel flanges are a convenient mounting method as well as a way to position a heater within an application. Flange style according to customer requirements. These flanges can be located in any no-heat section of the heater sheath. To order, specify flange, flange size and location.

Immersion Cartridge Heaters:
(For liquid immersion heating applications, use brass or stainless steel threaded bushing.)
Electric Cartridge Rod Heater Applied for Injection Machine
The size of threaded bushing is matched according to pipe diameter. The specifications of threaded bushing include G thread, NPT thread, BSPP thread, etc.

Please contact us for specific order.


How to install cartridge heater:
1. make a hole in the section that is to be heated
2. ream a smooth hole for contact and for better heat transfer

3. extend the hole through the section so that the unit can be driven out if you should need to remover it.
4. if making a through hole is impossible ,increase the size of the hole without exceeding the tolerances
5. Reduce the vibration and flexing of the lead wires to prolong service life
6. prevent contamination from liquids by protecting the end of the heater

When ordering Cartridge Heaters, please specify the following information :
1. Type of Cartridge Heater.(please refer to Termination Options)
2. Diameter of Cartridge Heater.
3. Overall length for a straight Cartridge Heaters.
4. Wattage & Voltage
5. Lead type
(glass fibre / PTFE) & lead length.

Type of Cartridge Heaters:

Electric Cartridge Rod Heater Applied for Injection Machine

Structure:
Electric Cartridge Rod Heater Applied for Injection Machine

Electric Cartridge Rod Heater Applied for Injection Machine

FAQ
 
(1). Q: Can you give me a discount price?
A: It is depending on the quantity. The larger the quantity is, the more discount you can enjoy.
(2). Q: How can I get a sample?
A: Normally For most our products can be sent free of sample charge if the quantity is small and customers only need to bear the shipping charge, or you can provide your DHL,FEDEX,EMS,UPS courier account number to us. If the quantity is big, we need to charge a sample fee.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: We are focusing on manufacuturing high quality performance products in order to establish a long term and friendly cooperation with all customers.
Our price maybe not the lowest, but our cost performance is the highest.

(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: Our warehouse staff will leave another same sample with your company name marked in our company before sending the samples to you to ensure the same production as the samples.

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Contact Supplier

Diamond Member Since 2017

Suppliers with verified business licenses

Rating: 5.0/5
Manufacturer/Factory
Management System Certification
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, QC 080000
Export Year
2014-04-27