Stainless Steel Thick Film Printed Heating Element for Instant Heater
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| Customization: | Available |
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| Certification: | RoHS, ISO9001, CE |
| Type: | Film Heater |
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Basic Info.
- Model NO.
- JY-TH0081
- Material
- Polyimide
- Form
- Film Heating
- Shape
- Customized
- Watt
- Customized
- Voltage
- 12-240V
- Application
- Water Heating, Food Service Equipment, Water Dispe
- Service Life
- >10,000 Hours
- Technology
- Thick Film Printing
- Uses
- Water Heater, Domestic & Industrial Heater
- Key Selling Points
- Sustainable, Instant Heating and Long Service Life
- Transport Package
- Standard Export Packing
- Specification
- Customized
- Trademark
- JAYE
- Origin
- Guangdong, China
- HS Code
- 85168000
- Production Capacity
- 800000PCS/Month
Packaging & Delivery
- Package Size
- 30.00cm * 20.00cm * 10.00cm
- Package Gross Weight
- 2.000kg
Product Description
Embrace the future of heating with our Thick Film technology, a groundbreaking, innovative solution redefining efficiency and reliability in heating applications..SExperience the exceptional durability, superior thermal conductivity, and corrosion resistance of our stainless steel thick film heaters, making them a preferred choice for diverse applications. These heaters ingeniously utilize a stainless steel substrate, meticulously imprinted with a thick film resistive heating element for unparalleled performance.
Features of Stainless Steel Thick Film Heaters
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Durability : Crafted from stainless steel, these heaters offer outstanding mechanical strength and unmatched corrosion resistance, making them perfect for demanding environments.
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High Temperature Tolerance : Capable of operating at impressive temperatures, often surpassing 300°C (572°F), contingent on the specific alloy and design.
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Rapid Response : With their sleek profile and superior thermal conductivity, these heaters ensure swift heat-up and cool-down times.
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Uniform Heat Distribution : The precision of the thick film printing process ensures meticulous control of the heating pattern, guaranteeing consistent heat distribution across the entire surface.
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Compact Design : The slender architecture of these heaters facilitates seamless integration into devices and systems with limited space.
Precision-engineered, our thick film heating elements deliver rapid temperature rises, boast an extremely low thermal capacity, and exhibit minimal fluctuations in temperature. Their impressive efficiency is 97%.
These thick film heating elements feature an extraordinary high surface power density, reaching up to 60W/cm2.
Manufacturing Process
The meticulous manufacturing process of stainless steel thick film heaters includes the following essential steps:
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Substrate Preparation : The stainless steel substrate undergoes thorough cleaning and preparation to secure optimal adhesion of the thick film paste.
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Screen Printing : Utilizing a thick film paste infused with metal oxides and conductive materials, it's expertly screen-printed onto the stainless steel substrate in precise patterns.
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Curing : The printed substrate is subjected to high-temperature curing or firing to solidify the paste and ensure its adhesion to the substrate.
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Finishing : Additional protective coatings are applied to further enhance durability and environmental resilience.
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Testing : Rigorous testing is performed to ensure electrical resistance, power output, and uniform heat distribution meet the highest standards.
Our Stainless Steel thick film heating element is ideal for a variety of home and industrial appliances, including water heaters, offering stable sheet resistance and excellent printing performance.
Specification of the thick film heater:
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Voltage
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220v
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Power
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Customized
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Material
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stainless steel
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Ramp-Up Rate
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150ºC/s
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Dielectric Strength
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1,500V/5mA/60s
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Leakage Current
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≤0.25mA
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Tube Thickness
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0.8-1mm
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Heat Density
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>60W/cm²
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Certificate
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CQC, RoHS
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Thermal Efficiency
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≥97%
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Service Life
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>10,000 hours
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Usage
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Food service equipment/Semi-conductor Warmers/Laboratory & medical equipment/Industrial hot plate
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Thick Film heating element for water dispenser:
1. Specification: 100-240V/up to 2500W
2. Power density: 54W/cm,
3. Special design available upon request.
4. Note: Printed side must not be immersed in water.
More Pictures of Thick Film Heaters:
Application:
1. Food service equipment
2. Experience the innovative power of our Semi-conductor Warmers, designed to provide efficient and reliable heating solutions for your advanced technological needs.
3. Our Laboratory & Medical Equipment showcases precision engineering, tailored to meet the exacting standards of scientific and healthcare environments.
4. Discover the robust performance of our Industrial Hot Plate, crafted for durability and high efficiency in demanding industrial applications.
To ensure seamless processing of your order, kindly provide the following essential information:
1. Specify the Used Voltage (V) , along with the frequency. (Hz)
2. Indicate the Required Power Demand. (Watt)
3. Select the Base Material (Copper, Stainless Steel, or Iron)
4. Providing a Size Drawing, Product Picture, or Sample will greatly aid in precise price estimation.
FAQ
(1). Q: Can you offer a discount on the price?
A: Discounts depend on order quantities. Larger orders qualify for greater discounts.
(2). Q: How can I obtain a sample?
A: For most products, small quantity samples are free, with the shipping fee covered by you. Alternatively, provide your courier account number (DHL, FEDEX, EMS, UPS). Larger quantities may incur a sample fee.
(3). Q: Why is your price slightly higher than other Chinese suppliers?
A: We prioritize high-quality performance products to foster long-lasting collaborations with our customers. Our pricing reflects this commitment to excellence.
Our cost performance is unparalleled, offering unmatched value.
(4). Q: How do you ensure the quality of mass production matches the sample sent?
A: Our warehouse retains an identical sample marked with your company name before dispatch, ensuring consistent quality in mass production.
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