High-Efficiency Self-Regulating PTC Heater with Durable Aluminum Design

• Customization: Available
• Customized: Customized
• Certification: CCC, ISO9001, CE
• Model NO.: JY-PTC008
• Display Type: Default
• Name: PTC Heater with Aluminum Housing
• Voltage: 110V, 220V, 12V, 24V or Customized
• Wattage: 15W-2000W
• Temperature Coefficient: Positive Temperature Coefficient
• Working Temperature: -25℃~+125℃,0~+60℃
• Transport Package: Standard Export Packing
• Specification: 60-150 Degree
• Trademark: JAYE
• Origin: China
• HS Code: 9032100000
• Production Capacity: 100000PCS/Month
• Package Size: 40.00cm * 34.00cm * 20.00cm
• Package Gross Weight: 5.000kg

Product Description

Self-Regulating PTC Heater with Aluminum Housing

The Self-Regulating PTC Heater with Aluminum Housing is a high-efficiency, intelligent heating solution engineered for a wide range of electrical and industrial applications. Built around advanced Positive Temperature Coefficient (PTC) ceramic technology, this heater delivers fast, uniform heating with automatic temperature control and superior safety performance. The rugged aluminum housing ensures excellent thermal conductivity, corrosion resistance, and long-term durability, making it the ideal choice for demanding environments

 

Featuress of PTC Heater with Aluminum Housing

1. Self-Regulating PTC Technology

Unlike conventional resistive heaters that require external thermostats or temperature control systems, our PTC heater automatically adjusts its resistance as temperature rises. This inherent self-regulating property enables:

 

Automatic constant temperature maintenance without external controls

 

Gradual temperature stabilization for consistent, reliable heating

 

Low continuous power consumption - energy-efficient operation that reduces electricity costs

 

 

2. Durable Aluminum Housing

The heater is enclosed in a high-quality aluminum shell that provides:

 

Superior heat transfer - aluminum's exceptional thermal conductivity ensures rapid and even heat distribution

 

Corrosion resistance - suitable for harsh and humid environments

 

Robust mechanical protection - shields the ceramic heating core from physical damage

 

Anodized finish options - available with black anodized surface for enhanced durability and heat dissipation

 

 

 

 

 

PTC heating film advantages:
 

• Safety: The self-regulating nature reduces the risk of overheating.
• Energy Efficiency: Uses only the energy needed to maintain the desired temperature.
• Durability: PTC elements have a long lifespan due to their robust design.
• Silent Operation: No moving parts, leading to a quieter operation.

PTC heating film have been widely used in hair permanent clamp, hair culer, face sauna, heat preservation plate, electric mosquito killer, physical therapy apparatus, hot melt glue gun and other automatic heat preservation devices.


Specifications of PTC Heating Elements:

Operating voltage	120-240V AC/DC* (min. 110V, max. 265V)
Heating element	PTC resistor, temperature limiting
Heater body	aluminium, anodised
Mounting	screw fixing
Fitting position	variable
Operating/Storage temperature	-45 to +70 °C (-49 to +158 °F)
Operating/Storage humidity	max. 90 % RH (non-condensing)
Protection type/Protection class	IP54 / II (double insulated)
Note	other voltages on request

PTC heater with insulating film  

A PTC heater featuring an insulating film comprises one or more PTC elements integrated with two aluminum or stainless steel plates serving as electrodes, enclosed within insulating material. Specifically engineered for rapid heating applications, such as electric hair-curlers, it boasts a high surface temperature reaching up to 295°C and exhibits exceptional voltage tolerance, exceeding 450V, surpassing conventional products available in the market. It offers optional operating voltages of 110V and 220V.

Current dimensions:

No.	Length /mm	Width /mm	Thickness /mm	PTC quantity	No.	Length /mm	Width /mm	Thickness /mm	PTC quantity
001	15	9	3.0~3.7	1	002	16	11	3.0~3.7	1
003	24	6	3.0~3.7	1	004	24	8	3.0~3.7	1
005	24	10	3.0~3.7	1	006	24	15	3.0~3.7	1
007	23	13	3.0~3.7	1	008	30	5	3.0~3.7	1
009	22	11	3.0~3.7	1	010	35	11	3.0~3.7	1
011	30	13	3.0~3.7	1	012	35	13	3.0~3.7	1
013	35	6	3.0~3.7	1	014	48	6	3.0~3.7	2
015	35	10	3.0~3.7	1	016	48	15	3.0~3.7	2
017	60	13	3.0~3.7	2	018	48	13	3.0~3.7	2
019	36	15	3.0~3.7	2	020	58	6	3.0~3.7	2
021	48	10	3.0~3.7	2	022	60	10	3.0~3.7	2
023	56	11	3.0~3.7	2	024	70	8	3.0~3.7	3
025	58	13	3.0~3.7	2	026	70	13	3.0~3.7	3
027	50	13	3.0~3.7	2	028	50	24	3.0~3.7	3
029	70	15	3.0~3.7	3	030	60	15	3.0~3.7	3
031	45	24	3.0~3.7	3	032	50	38	3.0~3.7	4
033	70	10	3.0~3.7	3	034	99	16	3.0~3.7	4
035	50	30	3.0~3.7	4	036	70	30	3.0~3.7	6
037	30	48	3.0~3.7	4	038	30	74	3.0~3.7	6

Notice:
1) The surface temperature can be selected between 50ºC~280ºC, the tolerance of surface temperature is ±7ºC usually. Rate voltage can be 3V~400V, AC or DC. Customer designed shapes are possible.
2) For getting rapid temperature rising, larger heating power, several PTC pellets are used to assemble into a larger one.



PTC heater with shell
A PTC heater with a shell is composed of one or more PTC stones combined with two aluminum or stainless steel plates as electrodes, encased in insulating material and then encapsulated within a specially designed aluminum shell. This design is tailored for self-regulated heating within confined spaces, such as the inner compartments of electrical equipment, eliminating the need for additional temperature control devices. Notably, this type of PTC heater is distinguished by its high efficiency, reliability, safety, and user-friendly operation.

Features and Applications:

Simple structure and easy installation, offering consistent temperature regulation, safety, and prolonged durability.
Well-suited for various appliances including hair curlers, wax melting heaters, humidifiers, water boilers, coffee warmers, hot glue guns, and chocolate extruders.
Extensively utilized in air heaters, hair curlers, drink warmers, water heaters, and more.
 

 

 

Applications:
1. Heater fan
2. Heating Plates
3. Drying Machines
4. Hair Dryer
5. Foot Warmer
6. Diesel Heater
7. Hot melt glue gun

 

Quality Control Chart:

FAQ
 
(1). Q: Can you give me a discount price?
A: It is depending on the quantity. The larger the quantity is, the more discount you can enjoy.
(2). Q: How can I get a sample?
A: Normally For most our products can be sent free of sample charge if the quantity is small and customers only need to bear the shipping charge, or you can provide your DHL,FEDEX,EMS,UPS courier account number to us. If the quantity is big, we need to charge a sample fee.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: We are focusing on manufacuturing high quality performance products in order to establish a long term and friendly cooperation with all customers.
Our price maybe not the lowest, but our cost performance is the highest.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: Our warehouse staff will leave another same sample with your company name marked in our company before sending the samples to you to ensure the same production as the samples.