| Customization: | Available |
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| Certification: | RoHS, ISO9001, CE |
| Type: | Film Heater |
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The Thick Film technology stands at the pinnacle of modern heating solutions, admired for its cutting-edge innovation and foresight in advancing the realm of thermal engineering..SStainless steel thick film heaters are celebrated across industries for their exceptional durability, superior thermal conductivity, and outstanding resistance to corrosion. Crafted from a robust stainless steel base, a resilient thick film resistive heating element is meticulously printed or deposited to form these high-efficiency heaters.
Impressive Durability : With stainless steel at the core, these heaters boast unrivaled mechanical strength and superior resistance to corrosion, making them the ideal choice for challenging environments.
Exceptional Temperature Tolerance : Capable of thriving at elevated temperatures, often surpassing 300°C (572°F), depending on the specific alloy and design specifications.
Swift Response Time : Thanks to the slender profile and remarkable thermal conductivity of stainless steel, these heaters offer rapid heat-up and cool-down cycles.
Consistent Heat Distribution : Through precise thick film printing, these heaters ensure uniform heat spread across their surface, maintaining optimal heating patterns.
Sleek and Compact Design : Their thin build allows seamless integration into devices and systems where space constraints are critical.
Meticulously crafted thick film heating elements are renowned for their swift temperature rise, minuscule thermal capacity, and minimal temperature fluctuations. These attributes contribute to their remarkably high efficiency, which is 97%.
Designed with very high surface power density that can reach up to 60W/cm², these thick film heating elements set the standard for power efficiency.
Typically, the production of stainless steel thick film heaters unfolds through the following precise stages:
Substrate Preparation : The stainless steel substrate undergoes thorough cleaning and preparation to secure the perfect adhesion of the thick film paste.
Screen Printing Precision : Utilizing a thick film paste enriched with metal oxides and conductive materials, intricate patterns are screen-printed onto the prepared stainless steel substrate.
Curing Process : The printed substrate is subjected to high-temperature curing or firing to solidify the paste, ensuring it adheres firmly to the substrate.
Final Finishing Touches : Additional protective coatings may be applied to bolster durability and enhance resistance to environmental factors.
Rigorous Testing : Extensive testing of electrical resistance, power output, and heat distribution uniformity to guarantee quality and performance.
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Voltage
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220v
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Power
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Customized
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Material
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stainless steel
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Ramp-Up Rate
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150ºC/s
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Dielectric Strength
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1,500V/5mA/60s
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Leakage Current
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≤0.25mA
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Tube Thickness
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0.8-1mm
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Heat Density
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>60W/cm²
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Certificate
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CQC, RoHS
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Thermal Efficiency
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≥97%
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Service Life
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>10,000 hours
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Usage
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Food service equipment/Semi-conductor Warmers/Laboratory & medical equipment/Industrial hot plate
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1. The required voltage (V) , along with the frequency. (Hz)
2. Specify the power demand. (Watt)
3. Select the base material (Copper, Stainless steel, or Iron)
4. Providing a size drawing, product picture, or sample, if available, can significantly facilitate an accurate price estimation.
FAQ
(1). Q: Can you offer a discounted price?
A: Discounts are quantity-dependent. Generally, the larger your order, the greater the discount.
(2). Q: How do I obtain a sample?
A: Typically, many of our products are available as free samples if the order quantity is minimal, with shipping costs to be covered by you. Alternatively, you can provide your DHL, FEDEX, EMS, or UPS account number. For larger quantities, a sample fee may apply.
(3). Q: Why is your price slightly higher than other Chinese suppliers?
A: We prioritize manufacturing high-quality products to build long-term, friendly relationships with our clients. While our prices might not be the lowest, we ensure the best cost performance.
Our pricing reflects the superior value and performance of our offerings.
(4). Q: How do you ensure the mass production quality matches the sample I received?
A: To guarantee consistency, our warehouse team retains a sample marked with your company name before dispatching yours, ensuring production matches the sample precisely.
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