High-Efficiency Mica Band Heater for Injection Molding Machines

• Customization: Available
• Type: Band Heating Element
• Certification: CE
• Model NO.: JY-MBH004
• Brand: Non
• Voltage Range: 110-440V
• Heating Wire: Nicr 80/20 Wire
• Industrial Application: Injection Molding
• Transport Package: Carton and Wooden Box
• Specification: Customized
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 15.000kg

Product Description

High-Efficiency Mica Band Heater for Injection Molding Machines

Mica band heaters are expertly crafted with a nickel-chrome resistance ribbon meticulously coiled on premium mica sheets. This assembly is then insulated and encased within metal sheathing, skillfully molded to the desired shape, ensuring both precision and durability.

Advantages of Mica Band Heaters made by Jaye Heater Technology:

• High-Quality Materials: At Jaye Heater, we utilize only the finest mica and resistance wire to guarantee outstanding performance and durability, promising long-lasting reliability.

• Excellent Thermal Conductivity: Our heaters deliver superior heat transfer, ensuring rapid heating and significant energy efficiency, making them an ideal choice for energy-conscious operations.

• Precise Temperature Control: These heaters excel in maintaining consistent and precise temperature regulation, making them perfect for a wide range of industrial applications, where precision is paramount.

• Durability: Engineered with high-quality materials and a robust design, Jaye Heater's mica band heaters are built to endure demanding environments and rigorous use, providing peace of mind for end-users.

• Customization: Available in diverse sizes and configurations, tailored to meet unique customer specifications, offering flexibility and custom-fit solutions for every need.

• Strict Quality Control: Each unit undergoes thorough testing and quality assurance procedures, ensuring consistent reliability and safety, underscoring our commitment to excellence.

 

Technical Information:

Heater material	copper, SS430, SS304, cast aluminum, cast copper, ceramic
Insulation material	imported high-temperature mica
Resistance wire	Ni80Cr200
Electrical property	≤0.5mA
Wattage tolerance	+5%-10%
Input voltage and wattage	to be customized as request
Specification	to be customized as request

Features:
 

1. Our stainless steel sheath is designed to resist rust and endure high temperatures, offering sturdy mechanical support, thus ensuring longevity.
2. Mica insulation effectively minimizes heat loss, contributing to reduced energy expenditures and enhanced cost-efficiency.
3. Incorporates high-temperature nickel-chromium element wire, ensuring high performance and reliability.
4. Max. watt density: 3 W/cm² with a wattage tolerance of +5% to -10%, providing reliable energy output.
5. Minimum diameter: 25mm, ensuring versatility across various applications.
6. Minimum height: 25mm, offering adaptability to a range of configurations.
7. Features a sealed brass band heater with folded ends for enhanced durability, adding an extra layer of protection.
8. Includes advanced waterproof technology for band heater connection, ensuring reliability in moist environments.
9. Mica plate provides superior electric insulation, safeguarding operations and ensuring safety.
10. Equipped with nickel core, fiberglass insulated connection, and earth wire; safeguarded by a galvanized steel braid, ensuring robust performance.
11. Diameter range: 25 to 150mm, catering to a wide array of industrial needs.
12. Height range: 25 to 70mm, providing flexibility in design and application.
13. Maximum operating temperature across the heater surface: 340 degrees Celsius, varying by working conditions, ensuring suitability for high-temperature applications.
14. Brass sealed nozzle heaters are designed for high pressure, ensuring top-notch insulation and exceptional thermal exchange, ideal for demanding applications.

Standard Size of Mica Band Heaters:
Jaye Heater Technology offers both standard and tailor-made mica band heaters. Below is a selection of our standard mica band heaters, meeting diverse industrial needs with precision.

 

Types of Terminal:

 

Applications:
1. Plastic processing machinery, providing optimal performance and efficiency in critical operations.
2. Applications in Injection and Blow Molding: The ultimate solution for precision and efficiency.
3. Extruders: Elevate your extrusion processes with enhanced heating solutions.
4. Hot Runner Bushings: Optimal performance for complex injection molding systems.

To ensure seamless ordering, please specify the following:

1. Specify the Inside Diameter & Width of the Heater for perfect fitting.
2. Indicate the required Wattage & Voltage for tailored performance.
3. Construction Type: Choose the perfect build for your application needs.
4. Specify the Type of Terminals Required for seamless operations.
5. Provide comprehensive drawings if special holes or cutouts are essential.

 

Quality Control Chart: Ensuring excellence and reliability in every product.

 

Frequently Asked Questions (FAQ): Your queries answered.

(1). Q: Can you offer a discount on the price?
A: Our discounts are based on order size - the larger the order, the more substantial the discounts we extend.
(2). Q: What is the process to obtain a sample?
A: We typically provide samples free for small orders, with the customer responsible for shipping. Alternatively, you can use your DHL, FEDEX, EMS, or UPS account. For larger orders, a sample fee might be applicable.
(3). Q: Why do your prices appear higher than those of other Chinese suppliers?
A: Our commitment is to craft superior quality products to nurture lasting, friendly partnerships with our clients.
While our prices may not be the lowest, the unmatched value and performance of our products justify every penny.
(4). Q: How do you ensure the mass production quality matches the provided sample?
A: We keep a duplicate sample marked with your company name in our records, ensuring mass production consistency with your sample.