Far Infrared IR Ceramic Heater for Thermoforming

• Customization: Available
• Certification: RoHS, CE
• Type: Electric Coil
• Model NO.: JY-CH00102
• Material: Ceramic Heating Element
• Form: Heating Wire
• Shape: Square
• Wattage: 200W 300W 350W 400W 500W 650W or Customized
• Voltage: 220V or Customized
• Name: Ceramic Infrared Heating Element
• Logo Mark: Make as Customer Required
• Transport Package: Standard Export Packing
• Specification: water heating element
• Trademark: Jaye
• Origin: China
• HS Code: 851680000
• Production Capacity: 10000PCS Per Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 2.000kg

Product Description

Far Infrared IR Ceramic Heater For Thermoforming

Ceramic infrared heating elements, crafted with precision by Jaye Heater Technology, offer an array of unparalleled advantages. Thanks to rigorous raw material control and the use of premium-grade ceramics, these elements deliver efficient and uniform heat distribution, perfect for diverse industrial applications. Their durability and long-lasting performance are assured by the finest materials and meticulous manufacturing processes, guaranteeing consistent infrared radiation that optimizes energy efficiency while minimizing costs. The elements' superior thermal conductivity stems from stringent quality controls, making them not only reliable but also resistant to thermal shock and oxidation. This ensures a safe, robust, and effective heating solution for the most demanding environments.

Far-infrared ceramic heaters, or simply ceramic heaters, are engineered from exceptional materials such as silicon and quartz glass, capable of withstanding temperatures soaring up to 1800°C. Featuring a spiral Cr20Ni80 resistance wire nestled within the ceramic conductor, these heaters generate heat through conduction and radiation, offering impressive penetrating power.

Ceramic heaters efficiently operate within a temperature spectrum of 300°C to 700°C (572°F - 1292°F), radiating infrared wavelengths in the beneficial 2 to 10 microns range. This spectrum is ideally suited for various plastics and materials, establishing ceramic heaters as the leading infrared radiant emitters in the industry.

Owing to their extraordinary thermal efficiency, energy conservation, and radiation safety, infrared ceramic heaters are extensively utilized across applications including vacuum blister machines, coating machines, automobile interior molding machines, medical equipment, and smokeless barbecue ovens.

Product Parameters

Product Name	Far-infrared ceramic heater
Voltage	110V,230V,380V,415V
Wattage	150 watts - 1500 watts
Dimension (mm)	240 x 60, 122 x 122, 122 x 60, 60 x 60 etc.
Shapes	Trough, Hollow, Solid and Flat
Insulation Material	Ceramic
Conductor Material	Nichrome Wire
Lead Connection	Ceramic Bead Lead Wire 150mm
Thermocouple	K or J Type Optional
Recommended Radiation Distance	100mm - 200mm
Color	White,Black,Yellow,Pink, Green,etc

 

Standard Sizes of Ceramic Infrared Heater:

Style		Power(W)	Size(mm)
FTE-Full Trough Element		150-1000	245*60*31
HTE-Half Trough Element		125-500	122*60*31
FFEH-Full Flat Hollow		250-800	245*60*36
HFEH-Half Flat Element Hollow		125-400	122*60*36
QFEH-Quarter Flat Element Hollow		125-200	60*60*36
SFEH-Square Flat Element Hollow		250-800	122*122*36

Applying domain:

Our embedding type ceramic far infrared radiated heating elements are crafted based on internationally advanced techniques and extensive research. They boast high technological content, excellent overall properties, cleanliness, and sanitation, providing convenience in assembly along with resistance to acid and erosion.

Designed for safe use and extended lifespan, these elements prove versatile, finding widespread use in vacuum plastic uptake, food roasting, medical treatment, and sanitation. They excel in various infrared drying and roasting processes, offering significant energy savings in industries such as electronics, light industry, electromechanical, chemical, medical, and food processing, thereby delivering substantial social and economic benefits.

JAYE company can produce based on specification of customer.

Shape: black hollow core, disk, flat plate, arc

Optional Power: 100W-2000W (based on size)

Installation Details
Emitter Mounting, Single Tower




Application of Ceramic Infrared Heater:

Food industry: Processes include food drying, heating, packaging material molding, and high-temperature sterilization.
Printing industry: Facilitating the drying and curing of glue and ink.
Glass industry: Essential for glass annealing and coating drying processes.
Packaging industry: Integral to PET blowing, laminating, and ink drying processes.
Shoemaking industry: Critical for glue activation and drying processes.
Furniture industry: Accelerates the rapid drying of water-based and oil-based coatings and paints.
Rubber industry: Enhances processes like surface modification, plastic softening, and molding.
Photovoltaic industry: Supports battery silicon wafer welding, sintering, substrate drying, and spray preheating processes.
Automobile industry: Our product excels in creating a sunlight simulation environment, ideal for warehouse applications. It's perfect for the precision heating of sealing tape and wire harnesses, while also enhancing entire vehicle painting and baking processes. Additionally, it expertly supports body part patching and baking, ensuring flawless finishes.
In the Textile Industry: Our heaters revolutionize textile processes, effortlessly handling coating drying, fabric preheating, drying, pressing, and adhesive activation with remarkable efficiency and uniformity.
For Household Appliances: Our heaters are indispensable in disinfection cabinets, convection ovens, and toasters, bringing exceptional performance to toasters and food ovens, among others.

Workshop Photo Gallery:
 

Frequently Asked Questions (FAQ)

(1). Q: Will you accept customized requirements?
A: Absolutely! We warmly welcome your customized requests. Simply send us your detailed drawings and specification parameters, and we will tailor our products to meet your exact needs.
(2). Q: How can I obtain a sample?
A: Typically, we provide free samples for most of our products if the order quantity is small, with customers covering only shipping costs. Alternatively, you can share your courier account details for DHL, FEDEX, EMS, or UPS with us. For larger quantities, a sample fee may apply.
(3). Q: Why is your pricing slightly higher compared to other Chinese suppliers?
A: We cater to diverse customer needs by offering a wide variety of quality levels for each product at competitive prices. Our pricing reflects the quality and standards required by our customers.
(4). Q: How do you ensure mass production quality matches the pre-sent samples?
A: To ensure consistency, we retain a duplicate sample with your company name in our records before dispatching the original. This ensures every production run matches the quality of the sample you received.