Ceramic Band Heater with Thermocouple for Mold Heating

Product Description

Ceramic band heater with thermocouple  for Mold Heating

 

Ceramic band heaters are made of helically wound nickel chrome resistance coil precisely stretched and strung through steatite ceramic cores forming a flexible heating mat. It is then placed in flexible stainless steel housing with ceramic fibre insulation. These heaters are very flexible and can be fitted easily. Durable, ceramic band heaters provide excellent energy efficiency with their built-in ceramic fiber jackets.

Unlike mica band heaters, ceramic heaters transfer heat through conduction and radiation and do not require tightening around the cylinder. Flexible, these heaters come in a wide variety of terminal styles, and with different clamping mechanisms, holes and cutouts.

Advantages of Ceramic Band Heaters made by Jaye Heater Technology:
Jaye Heater's ceramic band heaters are designed for high-performance applications, offering several advantages as below:

• Superior Heat Retention: The ceramic insulation provides excellent heat retention, leading to improved energy efficiency and reduced operational costs.

• Higher Temperature Capabilities: These heaters can withstand higher temperatures than mica band heaters, making them suitable for demanding industrial processes.

• Durability: Made with high-quality materials, Jaye Heater's ceramic band heaters are robust and long-lasting, even in challenging conditions.

• Even Heat Distribution: The ceramic elements ensure uniform heat distribution, enhancing product quality.

• Customization: Available in various sizes and configurations to meet specific needs.

• Strict Quality Control: Rigorous testing and quality assurance ensure reliability and performance in every unit.

Structure:

Specification of Ceramic Band Heaters:

Industrial Heater	Ceramic Band Heater
Resistance Wire	NiCr 80/20
sheath	304 stainless steel
insulation	ceramic
Heater Voltage	120V 220V 230V 240V 480V  standard  (other voltages available on request)
wavelength range	2-10 microns
Operating Temperature	300°C to 700°C  (572°F - 1292°F)
Operating Life-Up	20,000 hrs
radiation distance	100 mm to 250 mm

Features of Ceramic Band Heaters:

1. Nickel-chrome wire in a outer wall composed of interlocking ceramic tiles
2. Inside medium-high temperature heaters up to 1200° F
3. Outside shell temperature: 350° - 450° F
4. Built-in ceramic fiber insulating mat
5. Stainless steel jacket
6. Minimum diameter: 60mm
7. Minimum width: 25.4MM
8. Thickness: 12mm
9. Broad range of terminal types and thicknesses of ceramic fiber insulation mats

Applications: 
1. Plastic processing machinery 
2. Injection and blow moulding 
3. Extruders 
4. Hot runner bushings

 

Different Terminals of the Ceramic Band Heater: 

When ordering please specify: 
1. Inside diameter and width of the heater 
2. Construction type 
3. Wattage and voltage 
4. Type of terminal 
5. Drawing where special type of holes or cutouts required

Quality Control Chart:

 

 

FAQ
 
(1).Q: Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing and more detailed specification parameters. We can supply you the products as per your specific requirements. 
(2).Q: How can I get a sample?
A: Normally For most our products can be sent free of sample charge if the quantity is small and customers only need to bear the shipping charge, or you can provide your DHL,FEDEX,EMS,UPS courier account number to us. If the quantity is big, we will charge a sample fee.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: To meet the requirement of different customers and areas, our factory manufactures various kinds of quality for each item at a wide range of price. We can offer the products of different quality levels depending on customer's target price and quality requirement.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: Our warehouse staff will leave another same sample with your company name marked in our company before sending the samples to you to ensure the same production as the samples.