Electric Ceramic Fibre Insulated Band Heater for Mold Heating

• Customization: Available
• Certification: CCC, ISO9001, CE
• Type: Band Heating Element
• Model NO.: JY-BH028
• Form: Round Heating Element
• Shape: Round
• Voltage Range: 110V - 480V
• Heating Wire: Nichrome
• Insulation: Ceramic
• Minimum Width: 25.4mm
• Minimum Diameter: 60mm
• Thickness: 12mm
• Screw: Build in
• Terminal: Customized
• Max Outside Temp: 1200° F
• Sheath: Stainless Steel304
• Operating Life-up: 20,000 Hrs
• Radiation Distance: 100 mm to 250 mm
• Transport Package: Carton and Wooden Box
• Specification: Customized
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 2.000kg

Product Description

Electric Ceramic Fibre Insulated Band Heater for Mold Heating

Ceramic band heaters are ingeniously crafted with a helically wound nickel chrome resistance coil that is meticulously stretched and threaded through steatite ceramic cores, creating an adaptable heating mat. This assembly is elegantly encased in a flexible stainless steel housing with superior ceramic fibre insulation. The flexibility of these heaters allows for easy installation. Renowned for their durability, ceramic band heaters offer exemplary energy efficiency, courtesy of their integral ceramic fiber jackets.

In contrast to mica band heaters, ceramic heaters conduct and radiate heat, eliminating the need for tightening around cylinders. These versatile heaters are available in a multitude of terminal styles, and feature diverse clamping mechanisms, along with various holes and cutouts to cater to specific applications.

Advantages of Ceramic Band Heaters produced by Jaye Heater Technology:
Jaye Heater's ceramic band heaters are meticulously engineered for high-performance applications, showcasing several key advantages:

• Superior Heat Retention: Featuring ceramic insulation, these heaters deliver outstanding heat retention, significantly enhancing energy efficiency and reducing operational costs.

• Higher Temperature Capabilities: Designed to endure higher temperatures than mica band alternatives, these heaters are ideal for demanding industrial operations.

• Durability: Constructed with premium materials, Jaye Heater's ceramic band heaters are notably robust, ensuring long-lasting performance even under the most challenging conditions.

• Even Heat Distribution: The ceramic elements facilitate consistent heat distribution, thereby improving product quality.

• Customization: Offered in a broad range of sizes and configurations to precisely meet your unique specifications.

• Strict Quality Control: Each unit undergoes thorough testing and quality checks to guarantee unmatched reliability and performance.

Structure:

Specification of Ceramic Band Heaters:

Industrial Heater	Ceramic Band Heater
Resistance Wire	NiCr 80/20
sheath	304 stainless steel
insulation	ceramic
Heater Voltage	120V 220V 230V 240V 480V  standard  (other voltages available on request)
wavelength range	2-10 microns
Operating Temperature	300°C to 700°C  (572°F - 1292°F)
Operating Life-Up	20,000 hrs
radiation distance	100 mm to 250 mm

Features of Ceramic Band Heaters:

1. Nickel-chrome wire enclosed in an outer wall made of interlocking ceramic tiles for optimal heat efficiency
2. Designed for medium-high temperatures, capable of reaching up to 1200° F
3. Outer shell temperature ranges from 350° to 450° F
4. Includes a built-in ceramic fiber insulating mat for enhanced thermal performance
5. Encased in a durable stainless steel jacket
6. Accommodates a minimum diameter of 60mm
7. Features a minimum width of 25.4MM for versatile application
8. Maintains a slim thickness of 12mm
9. Offers an extensive range of terminal types and variations in ceramic fiber insulation mat thickness

Applications:
1. Plastic processing machinery
2. Injection and blow moulding operations
3. Extruders
4. Hot runner bushings for precision heating

 

Different Terminals of the Ceramic Band Heater:

When placing an order, please specify:
1. The inside diameter and width of the heater to ensure a perfect fit
2. Construction type
3. Wattage and voltage
4. Type of terminal
5. Drawing where special type of holes or cutouts required

Quality Control Chart:

 

 

FAQ

(1).Q: Will you accept customized requirement?
A: Absolutely! We warmly welcome your custom requests. Feel free to send us your detailed designs and specifications, and we will diligently craft products tailored to your exact needs.
(2).Q: How can I get a sample?
A: Usually, we offer most of our samples at no cost if the quantity is modest. You'll only need to cover the shipping fees, or simply provide your courier account from DHL, FEDEX, EMS, or UPS. However, for larger quantities, a sample fee might apply.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: Our diverse product range caters to varied needs, offering multiple quality levels for each item. This allows us to provide products that match your specified price and quality requirements, even if it results in a slight price difference.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: Before dispatching samples, we preserve an identical sample in our facility, marked with your company name. This ensures that mass production will consistently match the quality of the sample you receive.