Industrial Ceramic Band Heater for Moulding Plastic Process Equipment

• Customization: Available
• Certification: CCC, ISO9001, CE
• Type: Band Heating Element
• Model NO.: JY-CBH004
• Form: Round Heating Element
• Shape: Round
• Voltage Range: 110V - 440V
• Heating Wire: Nichrome
• Transport Package: Carton and Wooden Box
• Specification: Customized
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 2.000kg

Product Description

Industrial Ceramic Band Heater for Moulding Plastic Process Equipment

Ceramic Band Heaters Crafted with precision, ceramic band heaters are engineered with a helically wound nickel chrome resistance coil, meticulously stretched and threaded through steatite ceramic cores to form a pliable heating mat. This is encased within a flexible stainless steel housing, augmented with ceramic fibre insulation, resulting in a versatile, easily adaptable heater. Our durable ceramic band heaters epitomize energy efficiency, thanks to their integrated ceramic fiber jackets, offering you superior performance while conserving energy.

Unlike conventional mica band heaters, these ceramic marvels efficiently transfer heat via conduction and radiation without the necessity of tight fittings around the cylinder. Their flexibility allows for a wide array of terminal styles, diverse clamping mechanisms, and customizable holes and cutouts.

Advantages of Ceramic Band Heaters by Jaye Heater Technology:
Jaye Heater's ceramic band heaters are innovatively crafted for superior performance in high-demand applications, boasting several exceptional advantages, including:

• Superior Heat Retention: The advanced ceramic insulation ensures outstanding heat retention, translating to enhanced energy efficiency and significant reductions in operational costs.

• Higher Temperature Capabilities: Capable of enduring temperatures beyond those supported by mica band heaters, they are ideal for rigorous industrial applications.

• Durability: Constructed from premium-quality materials, Jaye Heater's ceramic band heaters are built to last, delivering robust performance even in harsh environments.

• Even Heat Distribution: The ceramic elements guarantee consistent heat distribution, thereby enhancing the quality of your end products.

• Customization: Tailored to fit specific requirements, these heaters come in numerous sizes and configurations.

• Strict Quality Control: Each unit undergoes comprehensive testing and quality assurance to ensure unmatched reliability and performance.

Structure:

Specification of Ceramic Band Heaters:

Industrial Heater	Ceramic Band Heater
Resistance Wire	NiCr 80/20
sheath	304 stainless steel
insulation	ceramic
Heater Voltage	120V 220V 230V 240V 480V  standard  (other voltages available on request)
wavelength range	2-10 microns
Operating Temperature	300°C to 700°C  (572°F - 1292°F)
Operating Life-Up	20,000 hrs
radiation distance	100 mm to 250 mm

Features of Ceramic Band Heaters:

1. Nickel-chrome wire embedded within a robust outer wall of interlocking ceramic tiles provides unmatched heating capabilities.
2. Designed for interior temperatures ranging up to 1200° F, these heaters excel in medium-high temperature operations.
3. The external shell maintains a temperature range of 350° - 450° F, ensuring safety and reliability.
4. Features a built-in ceramic fiber insulating mat for enhanced thermal efficiency.
5. Encased in a durable stainless steel jacket for longevity and resistance to wear.
6. Supports a minimum diameter of 60mm, catering to a variety of applications.
7. Minimum width measures at 25.4MM, offering compact yet efficient heating solutions.
8. With a thickness of 12mm, it balances performance and space considerations.
9. Offers a broad range of terminal types and thicknesses in ceramic fiber insulation mats for diverse applicability.

Applications:
1. Ideal for plastic processing machinery, ensuring efficiency and productivity.
2. Excels in injection and blow moulding processes, providing consistent heat.
3. Perfectly suited for extruders, enhancing operational effectiveness.
4. Optimized for hot runner bushings, offering reliable heating solutions.

 

Different Terminals of the Ceramic Band Heater:

When ordering, kindly specify:
1. The inside diameter and width of the heater to ensure a perfect fit.
2. Preferred construction type to meet your specific needs and preferences.
3. Wattage and voltage: Your ideal solution for precise and efficient heat management.
4. Type of terminal: Choose from a variety of high-quality options tailored to your needs.
5. Drawing where special type of holes or cutouts required: Provide us with detailed plans to accommodate unique design specifications.

Quality Control Chart: Upholding excellence with comprehensive monitoring and evaluation at every stage of production.

 

 

FAQ: Your questions answered with clarity and detail.

(1). Q: Will you accept customized requirement?
A: Absolutely! Our customized service is tailored to meet your specific needs. Feel free to share your detailed drawings and specifications, and we will craft products that meet your unique requirements.
(2). Q: How can I get a sample?
A: We offer complimentary samples for most products when requested in small quantities. Customers are kindly asked to cover the shipping cost. Alternatively, you may provide us with your DHL, FEDEX, EMS, or UPS account number. For larger sample quantities, a fee will apply.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: We cater to diverse customer needs by offering a wide spectrum of quality levels and pricing options. Our products are available in various grades to align with your budget and quality expectations.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: To ensure consistency, we retain a duplicate sample marked with your company name in our records before dispatching the original. This allows us to consistently match the quality of mass-produced items to your approved sample.