High-Performance 250V 500W Ceramic Band Heating Element for Molding

• Customization: Available
• Certification: CCC, ISO9001, CE
• Type: Band Heating Element
• Model NO.: JY-BH027
• Form: Round Heating Element
• Shape: Round
• Voltage Range: 110V - 440V
• Heating Wire: Nichrome
• Watt: Customized
• Package: Box Package
• Transport Package: Carton and Wooden Box
• Specification: Customized
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 10.00cm * 10.00cm * 5.00cm
• Package Gross Weight: 2.000kg

Product Description

High-Performance 250V 500W Ceramic Band Heating Element for Molding

Ceramic band heaters Crafted to perfection, these ceramic band heaters boast a helically wound nickel-chrome resistance coil that is meticulously stretched and threaded through steatite ceramic cores, forming a highly flexible heating mat. This cutting-edge design is encased in a flexible stainless steel housing with superior ceramic fiber insulation. Experience unparalleled flexibility as these heaters are effortlessly fitted to your needs.Built to last, our ceramic band heaters offer remarkable energy efficiency, thanks to their innovative built-in ceramic fiber jackets, ensuring optimum performance at all times.

Stand out from the crowd with our ceramic heaters, which, unlike typical mica band heaters, harness the power of both conduction and radiation for superior heat transfer. No more fussing with cylinder tightening, these adaptable heaters are available in a diverse range of terminal styles, incorporating various clamping mechanisms, holes, and cutouts to suit all your specific requirements.

Advantages of Ceramic Band Heaters made by Jaye Heater Technology:
Jaye Heater's ceramic band heaters are meticulously engineered for high-performance applications, offering unrivaled advantages that set them apart:

• Superior Heat Retention : Featuring advanced ceramic insulation, these heaters excel in heat retention, resulting in enhanced energy efficiency and significantly lower operational costs.

• Higher Temperature Capabilities : Unmatched by conventional mica band heaters, these can endure elevated temperatures, making them the ideal choice for rigorous industrial processes.

• Durability : Constructed from high-grade materials, Jaye Heater's ceramic band heaters promise robustness and longevity, even in the most demanding environments.

• Even Heat Distribution : Ensure flawless product quality with our ceramic elements that provide consistent, even heat distribution.

• Customization : Designed with versatility in mind, these heaters come in an array of sizes and configurations to perfectly meet your unique requirements.

• Strict Quality Control : We adhere to rigorous testing and quality assurance protocols to guarantee reliability and peak performance in every single unit.

 

Structure:

Specification of Ceramic Band Heaters:

Industrial Heater	Ceramic Band Heater
Resistance Wire	NiCr 80/20
sheath	304 stainless steel
insulation	ceramic
Heater Voltage	120V 220V 230V 240V 480V  standard  (other voltages available on request)
wavelength range	2-10 microns
Operating Temperature	300°C to 700°C  (572°F - 1292°F)
Operating Life-Up	20,000 hrs
radiation distance	100 mm to 250 mm

 

Features of Ceramic Band Heaters:

1. Nickel-chrome wire in an outer wall composed of meticulously interlocking ceramic tiles
2. Inside medium-high temperature heaters reaching impressive levels of up to 1200° F
3. Outside shell temperature maintained between 350° - 450° F
4. Built-in ceramic fiber insulating mat for exceptional insulation
5. Protective stainless steel jacket
6. Minimum diameter: 60mm, ensuring compact and efficient heating
7. Minimum width: 25.4MM, tailored for precision fitting
8. Thickness: 12mm, designed for optimal performance
9. Broad spectrum of terminal types and variable thicknesses of ceramic fiber insulation mats

 

Applications:
1. Revolutionize plastic processing machinery with our advanced heating solutions
2. Facilitate seamless injection and blow moulding processes
3. Enhance extruder performance with consistent heat delivery
4. Optimize hot runner bushings with precision heating

Different Terminals of the Ceramic Band Heater:

When ordering please specify:
1. Inside diameter and width of the heater to ensure a perfect fit
2. Construction type
3. Wattage and voltage
4. Type of terminal
5. Drawing where special type of holes or cutouts required
Quality Control Chart:

 

FAQ

(1).Q: Will you accept customized requirement?
A: Absolutely, customized service is warmly welcomed. Please feel free to send us your detailed drawings and specifications. We are excited to provide products tailored precisely to your unique needs.
(2).Q: How can I get a sample?
A: Typically, we are pleased to offer samples free of charge for most products, provided the quantity remains small. Shipping fees are borne by the customer, or simply share your DHL, FEDEX, EMS, UPS account number with us. For larger quantities, a nominal sample fee applies.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: Our factory prides itself on offering a diverse range of quality for each item, catering to various customer needs and regional demands. We provide products across different quality levels, adaptable to your target price and quality expectations.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: We ensure consistency in quality by retaining an identical sample, marked with your company name, in our warehouse before dispatching any samples. This practice safeguards that your mass-produced items mirror the original sample.