Screw Barrel Ceramic Heater Band for Injection Extrusion Molding Machine

• Customization: Available
• Certification: CCC, ISO9001, CE
• Type: Band Heating Element
• Model NO.: JY-BH024
• Material: SUS, Ceramic
• Form: Round Heating Element
• Shape: Round
• Voltage Range: 110V - 440V
• Heating Wire: Nichrome
• Industrial Heater: Ceramic Band Heater
• Resistance Wire: Nicr 80/20
• Insulation: Ceramic
• Heater Voltage: as Per Request
• Operating Temperature: 300 to 700 Degree
• Radiation Distance: 100 mm to 250 mm
• Transport Package: Carton and Wooden Box
• Specification: Customized
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 2.000kg

Product Description

Screw Barrel Ceramic Heater Band

Ceramic band heaters are meticulously crafted with a helically wound nickel-chrome resistance coil that is skillfully stretched and woven through steatite ceramic cores to form a flexible heating mat. This mat is elegantly encased in a flexible stainless steel housing complemented by ceramic fiber insulation, ensuring versatility and ease of installation. These robust ceramic band heaters are renowned for providing outstanding energy efficiency, thanks to their integrated ceramic fiber jackets.

In contrast to mica band heaters, ceramic heaters transfer heat via conduction and radiation, eliminating the need for tight fastening around the cylinder. Their flexibility allows for diverse terminal styles, clamping mechanisms, and customization with holes and cutouts.

Advantages of Ceramic Band Heaters made by Jaye Heater Technology:
Jaye Heater's ceramic band heaters are engineered for peak-performance applications, offering a multitude of unrivaled advantages, including:

• Superior Heat Retention: The advanced ceramic insulation ensures exceptional heat retention, boosting energy efficiency and significantly cutting operational costs.

• Higher Temperature Capabilities: These heaters are designed to endure higher temperatures than mica band heaters, making them ideal for rigorous industrial processes.

• Durability: Crafted with premium materials, Jaye Heater's ceramic band heaters guarantee robustness and longevity, even under demanding conditions.

• Even Heat Distribution: The ceramic components assure consistent heat distribution, thereby enhancing the quality of products.

• Customization: Offered in a wide array of sizes and configurations to cater to unique requirements.

• Strict Quality Control: Comprehensive testing and meticulous quality assurance uphold reliability and peak performance in every unit.

Structure:

Specification of Ceramic Band Heaters:

Industrial Heater	Ceramic Band Heater
Resistance Wire	NiCr 80/20
sheath	304 stainless steel
insulation	ceramic
Heater Voltage	120V 220V 230V 240V 480V  standard  (other voltages available on request)
wavelength range	2-10 microns
Operating Temperature	300°C to 700°C  (572°F - 1292°F)
Operating Life-Up	20,000 hrs
radiation distance	100 mm to 250 mm

Features of Ceramic Band Heaters:

1. Nickel-chrome wire housed within an outer wall of interlocking ceramic tiles
2. Engineered for medium-high temperature applications reaching up to 1200° F
3. Outside shell temperature range: 350° - 450° F
4. Incorporates a built-in ceramic fiber insulating mat
5. Encased in a durable stainless steel jacket
6. Minimum diameter specification: 60mm
7. Minimum width specification: 25.4MM
8. Overall thickness: 12mm
9. Offers a broad selection of terminal types and ceramic fiber insulation mat thicknesses

Applications:
1. Plastic processing machinery
2. Injection and blow moulding machines
3. Extruders
4. Hot runner bushings

 

Different Terminals of the Ceramic Band Heater:

When ordering, please specify:
1. Inside diameter and width of the heater
2. Type of construction
3. Specifications: Power and Electrical Requirements
4. Connection Type: Electrical Terminals
5. Blueprint Specifications: Special Apertures or Unique Configurations Needed

Quality Assurance Overview:

 

 

Frequently Asked Questions

(1). Q: Will you accept customized requirements?
A: Absolutely, we enthusiastically welcome customized orders. Please feel free to share your detailed drawings and specifications with us, and we will tailor our products to meet your exact needs.
(2). Q: How can I obtain a sample?
A: Generally, we offer complimentary samples for most of our products if the order is small, requiring only the coverage of shipping costs. Alternatively, you can provide your courier account number for DHL, FEDEX, EMS, or UPS. For larger quantities, a sample fee may apply.
(3). Q: Why might your prices be slightly higher compared to other Chinese suppliers?
A: We strive to cater to diverse customer needs and regional demands by offering a wide spectrum of product qualities at varied pricing. We can provide different quality levels based on the target price and quality expectations of our customers.
(4). Q: How do you ensure that mass production matches the quality of the sample previously sent to me?
A: To guarantee consistency, our warehouse staff retains an identical sample marked with your company name in our records, ensuring that production matches the sample provided.