Customized Electric Right Angle Cartridge Heater for 3D Printer

• Customization: Available
• Certification: RoHS, CE
• Type: Electric Coil
• Model NO.: JY-CH094
• Form: Resistance
• Shape: Tubular
• Sheath Material: SUS304, 321, 316, 310
• Wattage Tolerance: +5%, -10%
• Resistance Tolerance: +10%, -5%
• Voltages Available: 12V-380V
• Max Operating Temp: 800 Degree
• Diameter Tolerance: 0.02mm
• Standard Cold Zone: 5-10mm
• Heat Transfer Surface: Tubular Heat Exchanger
• Principle: Heating Resistance Wire Inside Heating
• Transport Package: Carton
• Specification: customized features
• Trademark: JAYE
• Origin: China
• HS Code: 851680000
• Production Capacity: 100000PCS/Month
• Package Size: 40.00cm * 34.00cm * 36.00cm
• Package Gross Weight: 10.000kg

Product Description

Customized Electric Right Angle Cartridge Heater for 3D Printer
 

A Customized Electric Right Angle Cartridge Heater for a 3D printer is tailored to fit specific design requirements where space or orientation constraints make standard heaters impractical. Featuring a 90-degree bend, this heater fits seamlessly into compact or uniquely shaped hot ends, offering precise heating for the extrusion of filament. Customization options allow you to specify the wattage, voltage (typically 12V or 24V), and dimensions to match your printer's needs. Constructed from durable materials like stainless steel, it ensures consistent and efficient heating, enhancing print quality and performance in tight or unconventional setups.
 

 

The coil count is tailored to the heater's power specifications, ensuring optimal heat distribution and prolonging heater lifespan. This design also minimizes oxidation of the heating wire, even at elevated temperatures. Whether heating solids, liquids, or gases, our cartridge heaters excel in transferring heat swiftly through conduction, provided they are in direct contact with the heat sink. Ideal for manufacturing plastic and rubber components in the automotive industry, these heaters are equally vital in food processing, chemical, electronics, medical equipment, packaging, and nuclear industries.

 

Beyond our extensive standard range, we specialize in custom-developing and manufacturing cartridge heaters tailored to meet your unique specifications.

Cartridge heaters feature a crimped-on or swaged-in construction, incorporating a high-grade nickel-chromium resistance wire for exceptional performance.
This wire is meticulously wound around a superior-quality MgO core, which is perfectly centered within a stainless steel casing.
 

 

Cartridge heaters are designed for diverse heating applications, including metal parts and liquid heating when equipped with threaded bushings. Capable of achieving metal temperatures up to 760°C, these heaters deliver optimal performance with the right material, watt density, and fit selections.

Key Features:
 

• Right Angle Design: The 90-degree bend allows the heater to fit into compact or irregularly shaped hot ends or assemblies where straight cartridge heaters are unsuitable.

• Customizable Specifications: You can tailor the heater's dimensions, wattage (typically ranging from 15W to 80W), and voltage (commonly 12V or 24V) to meet specific requirements for different 3D printer setups.

• Durable Construction: Made from high-quality materials like stainless steel or Incoloy, it provides resistance to oxidation and ensures longevity under high-temperature conditions.

• Efficient Heating: Delivers consistent and precise heating to maintain the optimal temperature for melting various filaments, improving print quality and reliability.

• Space Efficiency: Designed to maximize space utilization, making it ideal for tight or uniquely configured printer components.

• Thermal Management: Provides effective heat transfer and can be integrated with temperature control systems to ensure accurate and stable performance.

 

 

 

Specification of Cartridge Heaters:

Sheath material	SS304.321.316L,Incoloy800.840,Titanium
Insulation material	High-purity MgO
Resistance	Ni-Cr or FeCr
Maximum voltage	480VAC
Wattage density	high/middle/low(5-40w/cm2)
Wattage tolerances	toloerance :+5% -10%
Dimensional	Diameter: Min. dia:3mm
Length:	Customized
Lead options	Crimped- on / Swaged- in
Lead types	Swage fiberglass insulation nickel wire ( 750°C )
	Crimp on silicone lead ( 250°C ) Crimp
	Silicon insulated wire ( 200°C )
	Crimp fiberglass insulation nickel wire ( 450°C )
Internal	Type J or K available thermocouple
Lead protection options	Stainless steel braid
	Stainless steel flexible hose
other options	Bent heaters, in no-heat section, up to 90° angle
	mounting flange

 

 

 

More Photos of Our Cartridge Heaters:

Factors - How to Choose the Right Cartridge Heaters:
Consider the following factors to select the right cartridge heater:
1. Operating temperature
2. Watt density of the heating element
3. Sheath material (corrosive or non-corrosive)

• • Temperature of the corrodent
• • Degree of aeration of exposed corrodent
• • Velocity of the corrodent

Dimensional Data:
(This table shows minimum and maximum sheath lengths for available diameters.)

	Diameter			Length
Normal	Actual		Min			Max
in.	in.	mm	in	mm	in	mm
1/8	0.122	3.1	7/8	22.2	12	305
1/4	0.246	6.3	7/8	22.2	36	915
3/8	0.371	9.4	7/8	22.2	48	1220
1/2	0.496	12.6	7/8	22.2	60	1520
5/8	0.621	15.8	1	25	72	1830
3/4	0.746	18.9	1	25	72	1830
1	0.996	25.3	1 1/4	32	72	1830

 

(Indicates recommended maximum sheath length; however, longer lengths may be available.)
 

 

 

Step-by-Step Guide to Installing Cartridge Heaters:

1. Create a precise hole in the section to be heated.
2. ream a smooth hole for optimal contact and enhanced heat transfer
3. extend the hole through the section to facilitate easy removal of the unit when necessary.
4. if making a through hole is not feasible, increase the hole size within the acceptable tolerances
5. Minimize vibration and flexing of the lead wires to extend the service life
6. prevent liquid contamination by protecting the heater's end

 

When ordering Cartridge Heaters, please provide the following details :
1. Type of Cartridge Heater(please refer to Termination Options)
2. Diameter of Cartridge Heater
3. Overall length of the straight Cartridge Heaters
4. Wattage and Voltage
5. Type of Lead(glass fibre / PTFE)and lead length.

 

FAQ

(1). Q: Can you offer a discount?
A: It depends on the quantity. The larger the quantity, the greater the discount.
(2). Q: How can I obtain a sample?
A: For most products, samples can be sent free of charge if the quantity is small, with customers covering the shipping costs. Alternatively, provide your DHL, FEDEX, EMS, or UPS account number. For larger quantities, a sample fee may apply.
(3). Q: Why is your price higher than other Chinese suppliers?
A: We focus on producing high-quality, high-performance products to build long-term, amicable relationships with all customers.
While our prices may not be the lowest, the cost performance is the highest.
(4). Q: How do you ensure the quality of mass production matches the sample sent to me?
A: Our warehouse team keeps an identical sample marked with your company name before sending the original to you, ensuring consistent production quality.