Electric Thick Film Heating Element for Hot Water Heater

• Customization: Available
• Certification: RoHS, ISO9001, CE
• Type: Film Heater
• Model NO.: JY-TH0085
• Material: Polyimide
• Form: Film Heating
• Shape: Customized
• Watt: Customized
• Voltage: 12-240V
• Application: Water Heating, Food Service Equipment, Water Dispe
• Pipe Material: Stainless Steel 430
• Service Life: >10,000 Hours
• Technology: Thick Film Printing
• Uses: Water Heater, Domestic & Industrial Heater
• Key Selling Points: Sustainable, Instant Heating and Long Service Life
• Transport Package: Standard Export Packing
• Specification: Customized
• Trademark: JAYE
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 800000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 2.000kg

Product Description

Electric Thick Film Heating Element For Hot Water Heater

Discover the cutting-edge innovation of Thick Film technology, a pioneering solution for modern heating applications..SStainless steel thick film heaters stand out as a top choice across diverse applications, celebrated for their exceptional durability, superb thermal conductivity, and remarkable corrosion resistance. These advanced heaters utilize a stainless steel substrate, expertly printed or deposited with a thick film resistive heating element.

Features of Stainless Steel Thick Film Heaters

1. Durability : With outstanding mechanical strength and corrosion resistance, stainless steel makes these heaters ideal for the most demanding environments.

2. High Temperature Tolerance : Engineered to perform at elevated temperatures, they can surpass 300°C (572°F), contingent on the specific alloy and design.

3. Rapid Response : Thanks to the thin profile and superior thermal conductivity of stainless steel, these heaters boast swift heat-up and cool-down cycles.

4. Uniform Heat Distribution : The precision of the thick film printing process ensures even heat distribution, with unmatched control over the heating pattern.

5. Compact Design : Their streamlined construction simplifies integration into space-constrained devices and systems, offering versatility and convenience.

 

Designed with meticulous precision, thick film heating elements excel in rapid temperature rise, possessing an extremely low thermal capacity and minimal temperature fluctuations, ensuring peak efficiency.97%.

Renowned for their incredibly high surface power density, thick film heating elements can reach up to 60W/cm2, propelling performance to new heights.

Manufacturing Process

The meticulous manufacturing of stainless steel thick film heaters typically comprises the following essential steps:

1. Substrate Preparation : Meticulous cleaning and preparation of the stainless steel substrate ensure optimal adhesion of the thick film paste.

2. Screen Printing : Employing a thick film paste with metal oxides and conductive materials, the desired pattern is expertly screen-printed onto the stainless steel substrate.

3. Curing : The printed substrate undergoes curing or firing at high temperatures to solidify the paste and secure it to the substrate.

4. Finishing : Additional protective coatings may be applied to bolster durability and enhance environmental resistance.

5. Testing : Comprehensive testing of heaters for electrical resistance, power output, and uniform heat distribution ensures superior quality and performance.

 

The Stainless Steel Heater offers exceptional features such as rapid temperature increase, high thermal efficiency, mature technology, product reliability, and thermal shock resistance.
Stainless Steel thick film heating elements are versatile, suitable for various home and industrial appliances, including water heaters, with stable sheet resistance and excellent printing performance.

Specification of the thick film heater:

Voltage	220v
Power	Customized
Material	stainless steel
Ramp-Up Rate	150ºC/s
Dielectric Strength	1,500V/5mA/60s
Leakage Current	≤0.25mA
Tube Thickness	0.8-1mm
Heat Density	>60W/cm²
Certificate	CQC, RoHS
Thermal Efficiency	≥97%
Service Life	>10,000 hours
Usage	Food service equipment/Semi-conductor Warmers/Laboratory & medical equipment/Industrial hot plate

 

Thick Film heating element for water dispenser:
1. Specification: 100-240V/up to 2500W
2. Power density: 54W/cm,
3. Special design available upon request, tailored to specific needs.
4. Note: The printed side must not be immersed in water to ensure optimal performance.

More Pictures of Thick Film Heaters:

 

 

Application:
1. Ideal for Food Service Equipment, providing unparalleled efficiency and reliability.
2. Semi-conductor Warmers
3. Laboratory & medical equipment
4. Industrial hot plate

When placing an order, kindly ensure to provide the following essential details:

1. Voltage specifications (V) , along with the frequency. (Hz)

2. Required power demand. (Watt)

3. Base material type (Copper, Stainless steel, or Iron)

4. Providing a size drawing, product picture, or a sample would be extremely beneficial for accurate price estimation.

 

 

 

FAQ

(1). Q: Can you offer a discount on the price?
A: Discount availability is quantity-dependent. Greater quantities secure greater discounts.
(2). Q: How can I obtain a sample?
A: Typically, we provide samples at no cost for small quantities, with shipping charges borne by customers. You may also provide your courier account number (DHL, FEDEX, EMS, UPS). For larger quantities, a sample fee may apply.
(3). Q: Why is your pricing slightly higher compared to other Chinese suppliers?
A: Our focus is on producing superior quality products, ensuring long-term, friendly partnerships. Although our prices may not be the lowest, the value for money is unmatched.
Our competitive pricing reflects exceptional cost performance.
(4). Q: How do you assure the mass production quality matches the sample provided?
A: To guarantee consistency, an identical sample with your company name is retained in our warehouse before dispatching your samples, ensuring production matches exactly.