Screen Printed Thick Film Heating Elements for Kettle Heating Plate

• Customization: Available
• Certification: RoHS, ISO9001, CE
• Type: Film Heater
• Model NO.: JY-TH0092
• Material: Polyimide
• Form: Film Heating
• Shape: Customized
• Watt: Customized
• Voltage: 12-240V
• Application: Water Heating, Food Service Equipment, Water Dispe
• Service Life: >10,000 Hours
• Technology: Thick Film Printing
• Key Selling Points: Sustainable
• Transport Package: Standard Export Packing
• Specification: Customized
• Trademark: JAYE
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 800000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 2.000kg

Product Description

Screen Printed Thick Film Heating Elements For Kettle Heating Plate

Thick Film technology stands as one of the most cutting-edge and visionary advancements in modern heating solutions..SStainless steel thick film heaters are a top-tier choice for diverse applications, celebrated for their outstanding durability, superior thermal conductivity, and unparalleled resistance to corrosion. These heaters are ingeniously crafted, employing a robust stainless steel substrate upon which a thick film resistive heating element is meticulously printed or deposited.

Features of Stainless Steel Thick Film Heaters

1. Durability : With stainless steel's remarkable mechanical strength and exceptional resistance to corrosion, these heaters are impeccably suited for the most challenging environments.

2. High Temperature Tolerance : Engineered to endure high temperatures, these heaters can seamlessly operate at temperatures often exceeding 300°C (572°F), contingent on the specific alloy and innovative design.

3. Rapid Response : The sleek profile and excellent thermal conductivity of stainless steel facilitate swift heat-up and cool-down phases, offering unmatched efficiency.

4. Uniform Heat Distribution : The advanced thick film printing technique ensures precise control over the heating pattern, promoting consistent and even heat distribution across the entire surface area.

5. Compact Design : With their slim construction, these heaters are effortlessly integrated into devices and systems where space is at a premium.

 

Precisely engineered thick film heating elements boast a swift temperature ascension, extraordinarily low thermal capacity, and minimal temperature fluctuation. Their outstanding efficiency is 97%.

Thick film heating elements deliver remarkably high surface power density, reaching up to 60W/cm2.

Manufacturing Process

The creation of stainless steel thick film heaters generally encompasses the following meticulous steps:

1. Substrate Preparation : The stainless steel substrate undergoes thorough cleaning and preparation to guarantee optimal adhesion of the thick film paste.

2. Screen Printing : A specially formulated thick film paste, rich in metal oxides and conductive materials, is expertly screen-printed onto the stainless steel substrate in a predetermined pattern.

3. Curing : The printed substrate is subjected to curing or high-temperature firing processes to solidify the paste and secure it onto the substrate.

4. Finishing : Additional protective coatings may be applied to further enhance durability and resistance to environmental factors.

5. Testing : These heaters undergo rigorous testing to evaluate electrical resistance, power output, and uniformity of heat distribution.

 

The Stainless Steel Heater is distinguished by its ability to rapidly elevate temperature, high thermal efficiency, mature technology, reliable performance, and exceptional resistance to thermal shock.
The Stainless Steel thick film heating element is versatile, ideal for a multitude of home and industrial appliances, like water heaters. It boasts stable sheet resistance and superior printing performance.

Specification of the thick film heater:

Voltage	220v
Power	Customized
Material	stainless steel
Ramp-Up Rate	150ºC/s
Dielectric Strength	1,500V/5mA/60s
Leakage Current	≤0.25mA
Tube Thickness	0.8-1mm
Heat Density	>60W/cm²
Certificate	CQC, RoHS
Thermal Efficiency	≥97%
Service Life	>10,000 hours
Usage	Food service equipment/Semi-conductor Warmers/Laboratory & medical equipment/Industrial hot plate

 

Thick Film heating element for water dispenser:
1. Specification: 100-240V/up to 2500W
2. Power density: 54W/cm,
3. Special design available upon request.
4. The printed side must not be immersed in water

More Pictures of Thick Film Heaters:

 

 

Application:
1. Food service equipment
2. Semi-conductor Warmers
3. Laboratory & medical equipment
4. Industrial hot plate

For seamless order processing, kindly provide the following essential details:

1. Required voltage specification (V) , alongside the operating frequency. (Hz)

2. Requested power demand. (Watt)

3. Preferred base material (Copper, Stainless Steel, or Iron)

4. Possessing a size drawing, product picture, or a sample will significantly aid in precise pricing estimation.

 

 

 

FAQ

(1). Q: Is there a possibility of obtaining a discounted rate?
A: Discounts are contingent on order scale. Greater quantities yield greater savings.
(2). Q: How can I acquire a sample?
A: Typically, most samples are available free of charge for small quantities, with the only necessity being coverage of the shipping costs. Alternatively, provide your courier account number for DHL, FEDEX, EMS, or UPS. Larger quantities may incur a sample fee.
(3). Q: Why might your price be slightly higher than other Chinese suppliers?
A: Our dedication is to crafting superior quality products, aiming for enduring and amicable collaboration with our clients.
Though our prices may not always be the lowest, we assure unparalleled value for investment.
(4). Q: How do you ensure the mass production quality matches the previously sent sample?
A: Our logistics team retains a duplicate sample, labeled with your company's name, to guarantee consistent production quality.