Customizable Mica Band Heater SUS Heating Element for Injection Machine

• Customization: Available
• Type: Band Heating Element
• Certification: CE
• Model NO.: JY-MBH002
• Structure: Band Heater
• Brand: Non
• Voltage Range: 110-440V
• Heating Wire: Nicr 80/20 Wire
• Industrial Application: Injection Molding
• Transport Package: Carton and Wooden Box
• Specification: Customized
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 2.000kg

Product Description

Customizable Mica Band Heater SUS Heating Element for Injection Machine

Ceramic band heaters Ingeniously crafted, these heaters are composed of a helically wound nickel chrome resistance coil that is expertly stretched and meticulously threaded through steatite ceramic cores to form a highly flexible heating mat. Encased in a pliant stainless steel housing with added ceramic fiber insulation, these heaters boast exceptional flexibility and effortless installation. Renowned for their durability, ceramic band heaters deliver remarkable energy efficiency. Their integrated ceramic fiber jackets make them a superior choice for conserving energy.

In contrast to mica band heaters, ceramic heaters efficiently deliver heat via both conduction and radiation without the need for tight fitting around the cylinder. Their adaptability is unmatched, offering a vast array of terminal styles, diverse clamping mechanisms, and customizable holes and cutouts.

Advantages of Ceramic Band Heaters made by Jaye Heater Technology:
Jaye Heater's ceramic band heaters are meticulously engineered for high-performance applications, providing an array of compelling advantages as follows:

• Superior Heat Retention: Thanks to the superior ceramic insulation, these heaters boast exceptional heat retention, enhancing energy efficiency and significantly reducing operational expenses.

• Higher Temperature Capabilities: Designed to endure elevated temperatures beyond the reach of mica band heaters, these units are ideal for the most demanding industrial processes.

• Durability: Constructed with premium materials, Jaye Heater's ceramic band heaters promise durability and longevity, even under challenging conditions.

• Even Heat Distribution: The precisely engineered ceramic elements ensure uniform heat distribution, which is essential for enhancing product quality.

• Customization: Offering a variety of sizes and configurations, these heaters can be tailored to meet specific requirements.

• Strict Quality Control: Each unit undergoes rigorous testing and quality assurance measures to guarantee reliability and optimal performance.

Structure:

Specification of Ceramic Band Heaters:

Industrial Heater	Ceramic Band Heater
Resistance Wire	NiCr 80/20
sheath	304 stainless steel
insulation	ceramic
Heater Voltage	120V 220V 230V 240V 480V  standard  (other voltages available on request)
wavelength range	2-10 microns
Operating Temperature	300°C to 700°C  (572°F - 1292°F)
Operating Life-Up	20,000 hrs
radiation distance	100 mm to 250 mm

Features of Ceramic Band Heaters:

1. Utilizes nickel-chrome wire intricately housed within interlocking ceramic tiles.
2. Ideal for medium-high temperature applications, operating up to 1200° F.
3. External shell temperature ranges from 350° - 450° F.
4. Incorporates a built-in ceramic fiber insulating mat for superior insulation.
5. Encased in a robust stainless steel jacket for added durability.
6. Minimum diameter specification of 60mm.
7. Minimum width specification of 25.4MM.
8. Overall thickness measures 12mm.
9. Offers an extensive range of terminal types and thicknesses for ceramic fiber insulation mats.

Applications:
1. Ideal for use in plastic processing machinery.
2. Perfect for both injection and blow moulding operations.
3. Suitable for extruders, providing consistent performance.
4. Excellent for hot runner bushings applications.

 

Different Terminals of the Ceramic Band Heater:

When placing an order, please specify:
1. The inside diameter and width specifications of the heater.
2. The construction type required.
3. Wattage and voltage
4. Type of terminal
5. Drawing where special type of holes or cutouts required

Quality Control Chart:

 

 

FAQ

(1).Q: Will you accept customized requirement?
A: Absolutely! We warmly welcome your customized requirements. Feel free to send us your designs and detailed specifications. Our team is eager to deliver products tailored precisely to your needs.
(2).Q: How can I get a sample?
A: Generally, we offer complimentary samples for most of our products if the required quantity is small. You'll only need to cover the shipping costs, or provide your DHL, FEDEX, EMS, or UPS courier account number. For larger quantities, a sample fee may apply.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: Our diverse product range caters to varying customer needs and regional demands. We offer multiple quality levels for each item to suit different budgets and standards, ensuring our products meet your specific price and quality expectations.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: To maintain consistency, we retain a duplicate sample labeled with your company name in our warehouse before dispatching the original to you. This ensures that mass production aligns perfectly with the sample quality.