Electric Barrel Heating Element Mica Insulated Band Heater with Thermoscouple

• Customization: Available
• Type: Mica Band Heater
• Certification: CE
• Model NO.: JY-BH030
• Structure: Mica Band Heating Element
• Brand: Jaye
• Voltage Range: 110-440V
• Heating Wire: Nicr 80/20 Wire
• Industrial Application: Injection Moldingor Blow Molding
• Max. Watt Density: 3 W/Cm²
• Wattage Tolerance: +5% -10%
• Material: Nickel Chrome Resistance
• Power Source: Electric
• Thickness: 4mm or 5mm
• Voltage: 12V-480V
• Terminal Type: Screw,Plug,Ceramic Block,Lead Wire etc
• Mini Diameter: 25mm
• Mini Height: 25mm
• Sheath: SS304
• Max Temperature: 550°c
• Gap Locking: Flange,Barrel Nuts or None
• Transport Package: Carton and Wooden Box
• Specification: Customized
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 10.000kg

Product Description

Electric Barrel Heating Element Mica Insulated Band Heater with Thermoscouple

Ceramic band heaters Crafted meticulously from helically wound nickel chrome resistance coils, these ceramic band heaters are strung through steatite cores, forming a flexible heating mat. Encased in a durable stainless steel housing with insulating ceramic fiber, they offer remarkable flexibility and can be easily installed. Robust and energy-efficient, our durable ceramic band heaters feature built-in ceramic fiber jackets, ensuring superior energy conservation.

In contrast to mica band heaters, ceramic heaters excel in heat transfer through both conduction and radiation, eliminating the need for tight cylinder fittings. Highly adaptable, these heaters come with a plethora of terminal styles, clamping mechanisms, and customizable holes and cutouts.

Advantages of Ceramic Band Heaters made by Jaye Heater Technology:
Engineered by Jaye Heater for high-performance tasks, our ceramic band heaters boast several key advantages:

• Superior Heat Retention: With advanced ceramic insulation, these heaters deliver exceptional heat retention, enhancing energy efficiency and slashing operational costs.

• Higher Temperature Capabilities: Designed to endure higher temperatures than mica heaters, they are perfect for rigorous industrial applications.

• Durability: Constructed from top-grade materials, these band heaters by Jaye Heater are built to last, even under harsh conditions.

• Even Heat Distribution: The ceramic elements ensure consistent heat distribution, significantly improving product quality.

• Customization: Available in diverse sizes and configurations tailored to your specific requirements.

• Strict Quality Control: Each unit undergoes rigorous testing and quality checks, guaranteeing unparalleled reliability and performance.

Structure:

Specification of Ceramic Band Heaters:

Industrial Heater	Ceramic Band Heater
Resistance Wire	NiCr 80/20
sheath	304 stainless steel
insulation	ceramic
Heater Voltage	120V 220V 230V 240V 480V  standard  (other voltages available on request)
wavelength range	2-10 microns
Operating Temperature	300°C to 700°C  (572°F - 1292°F)
Operating Life-Up	20,000 hrs
radiation distance	100 mm to 250 mm

Features of Ceramic Band Heaters:

1. Incorporates a nickel-chrome wire within an outer layer of interlocking ceramic tiles
2. Operates effectively in medium-high temperatures up to 1200° F
3. Shell temperature ranges between 350° - 450° F
4. Equipped with an integral ceramic fiber insulating mat
5. Encased in a robust stainless steel jacket
6. Designed to fit minimum diameters of 60mm
7. Minimum width requirement of 25.4MM
8. Thickness is maintained at 12mm
9. Offers a broad selection of terminal types and thicknesses for ceramic fiber insulation mats

Applications:
1. Ideal for plastic processing machinery
2. Widely used in injection and blow moulding
3. Perfect for extruders
4. Suitable for hot runner bushings

 

Different Terminals of the Ceramic Band Heater:

When ordering please specify:
1. The inside diameter and the width of the heater
2. Construction type
3. Wattage and voltage
4. Type of terminal
5. Drawing where special type of holes or cutouts required

Quality Control Chart:

 

 

FAQ

(1).Q: Will you accept customized requirement?
A: Absolutely! We warmly welcome customized service requests. Kindly send us your drawings and detailed specifications, and we will tailor the products precisely to your specific needs.
(2).Q: How can I get a sample?
A: Usually, we provide samples free of charge for smaller quantities-just cover the shipping cost. Alternatively, you can share your DHL, FEDEX, EMS, or UPS courier account number for shipping. For larger quantities, a sample fee may be applicable.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: Our factory is dedicated to catering to diverse customer needs and markets by offering various quality levels at different price points. We tailor our product offerings to align with the customer's target price and quality expectations.
(4). Q: How can you guarantee the quality of mass production keeps the same with the sample sent to me before?
A: To ensure consistent quality, we retain an identical sample, marked with your company name, prior to dispatching the samples to you. This practice ensures that mass production matches the sent samples exactly.