Meltblown Making Machine Cylindrical Ceramic Band Heater

Product Description

Meltblown Making Machine Cylindrical Ceramic Band Heater

Ceramic band heaters are ingeniously crafted with helically wound nickel chrome resistance coils meticulously stretched and threaded through steatite ceramic cores to form a remarkably flexible heating mat. This assembly is elegantly housed within a flexible stainless steel casing, complete with ceramic fiber insulation. Their exceptional flexibility allows for seamless fitting into various configurations. Built for durability, ceramic band heaters are renowned for their outstanding energy efficiency, thanks to their integrated ceramic fiber jackets.

Distinct from mica band heaters, ceramic heaters deliver heat through both conduction and radiation, eliminating the need for tight fitting around cylinders. These versatile heaters offer a multitude of terminal styles, clamping mechanisms, and design options, including holes and cutouts, to suit diverse requirements.

Advantages of Ceramic Band Heaters made by Jaye Heater Technology:
Jaye Heater Technology's ceramic band heaters are engineered for high-performance applications, providing numerous benefits, including:

• Superior Heat Retention: The advanced ceramic insulation ensures exceptional heat retention, culminating in enhanced energy efficiency and lower operational expenses.

• Higher Temperature Capabilities: Capable of enduring higher temperatures than mica band heaters, these heaters are ideal for rigorous industrial processes.

• Durability: Constructed with premium materials, Jaye Heater's ceramic band heaters boast robust durability, ensuring longevity even in demanding environments.

• Even Heat Distribution: The ceramic elements guarantee consistent heat distribution, which in turn, optimizes product quality.

• Customization: Available in a variety of sizes and configurations to fulfill specific application requirements.

• Strict Quality Control: Comprehensive testing and quality assurance measures ensure each unit's dependability and superior performance.

Structure:

Specification of Ceramic Band Heaters:

Industrial Heater	Ceramic Band Heater
Resistance Wire	NiCr 80/20
sheath	304 stainless steel
insulation	ceramic
Heater Voltage	120V 220V 230V 240V 480V  standard  (other voltages available on request)
wavelength range	2-10 microns
Operating Temperature	300°C to 700°C  (572°F - 1292°F)
Operating Life-Up	20,000 hrs
radiation distance	100 mm to 250 mm

Features of Ceramic Band Heaters:

1. Nickel-chrome wire nested within an outer layer of interlocking ceramic tiles
2. Designed for medium-high temperature applications, tolerating up to 1200° F
3. Exterior shell temperature ranges between 350° - 450° F
4. Incorporated ceramic fiber insulating mat for enhanced efficiency
5. Encased in a durable stainless steel jacket
6. Minimum diameter is a sleek 60mm
7. Minimum width is compact at 25.4MM
8. Thickness stands at a precise 12mm
9. Wide selection of terminal types and thicknesses of ceramic fiber insulation mats are available

Applications:
1. Ideal for plastic processing machinery
2. Perfect for injection and blow moulding applications
3. Suitable for extruders
4. Used in hot runner bushings

 

Different Terminals of the Ceramic Band Heater:

When ordering please specify:
1. The inside diameter and width of the heater
2. Construction type
3. Wattage and voltage
4. Type of terminal
5. Drawing where special type of holes or cutouts required

Quality Control Chart:

 

 

FAQ

(1).Q: Will you accept customized requirement?
A: Absolutely, we welcome customization with open arms! Send us your drawings and detailed specifications. We can tailor the products exactly to your needs with precision and care.
(2).Q: How can I get a sample?
A: Typically, we offer samples without charge if the quantity is small; you'll only need to cover the shipping cost. Alternatively, you can provide us with your DHL, FEDEX, EMS, or UPS account for shipping. For larger quantities, a sample fee may apply.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: Our diverse range of products comes in varying quality levels to suit different customer needs and regions. We offer products at various price points to match your specific budget and quality expectations.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: To ensure consistency, we keep an identical sample with your company name at our facility before dispatching yours. This ensures that the mass production will mirror the sample you receive.