Advanced Thick Film Printed Heating Element for Efficient Heating Solutions

Product Details
Customization: Available
Certification: RoHS, ISO9001, CE
Type: Film Heater
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Management System Certification
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, QC 080000
Export Year
2014-04-27
  • Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
  • Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
  • Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
  • Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
  • Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
  • Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
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Basic Info.

Model NO.
JY-TC0085
Material
Polyimide
Form
Film Heating
Shape
Customized
Watt
Customized
Voltage
12-240V
Application
Water Heating, Food Service Equipment, Water Dispe
Service Life
>10,000 Hours
Technology
Thick Film Printing
Key Selling Points
Sustainable
Transport Package
Standard Export Packing
Specification
Customized
Trademark
JAYE
Origin
Guangdong, China
HS Code
85168000
Production Capacity
800000PCS/Month

Packaging & Delivery

Package Size
10.00cm * 10.00cm * 5.00cm
Package Gross Weight
10.000kg

Product Description

Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
 

Thick Film is one of today's most innovative and forward-looking solutions for heating technology.Stainless steel thick film heaters are a popular choice for various applications due to their durability, thermal conductivity, and resistance to corrosion. These heaters use a stainless steel substrate onto which a thick film resistive heating element is printed or deposited.
 

Features of Stainless Steel Thick Film Heaters

  1. Durability: Stainless steel provides excellent mechanical strength and resistance to corrosion, making these heaters suitable for harsh environments.

  2. High Temperature Tolerance: They can operate at high temperatures, often exceeding 300°C (572°F), depending on the specific alloy and design.

  3. Rapid Response: The thin profile and high thermal conductivity of stainless steel enable quick heat-up and cool-down times.

  4. Uniform Heat Distribution: The thick film printing process allows for precise control over the heating pattern, ensuring even heat distribution across the surface.

  5. Compact Design: The thin construction of these heaters allows for easy integration into devices and systems where space is limited.

Advanced Thick Film Printed Heating Element for Efficient Heating Solutions

 

 

Precisely manufactured thick film heating elements feature a quick temperature rise, an extremely low thermal capacity and minimum temperature fluctuations. Their high efficiency is 97%.

 

Thick film heating elements feature very high surface power density(up to 60W/cm2).
 

Advanced Thick Film Printed Heating Element for Efficient Heating Solutions

Manufacturing Process

The manufacturing of stainless steel thick film heaters typically involves the following steps:

  1. Substrate Preparation: The stainless steel substrate is cleaned and prepared to ensure proper adhesion of the thick film paste.

  2. Screen Printing: A thick film paste containing metal oxides and conductive materials is screen-printed onto the stainless steel substrate in the desired pattern.

  3. Curing: The printed substrate is cured or fired at high temperatures to solidify the paste and adhere it to the substrate.

  4. Finishing: Additional protective coatings may be applied to enhance durability and environmental resistance.

  5. Testing: The heaters are tested for electrical resistance, power output, and uniformity of heat distribution.

 

Stainless Steel Heater has the feature of rapidly raise temperature, high heat efficiently, technical mature, product reliability, thermal shock resistance.
Sainless Steel thick film heating element can be used on various home and industrial appliances such as water heaters. It is with stable sheet resistance, and good printing performance.


Specification of the thick film heater:
Voltage
220v
Power
Customized
Material
stainless steel
Ramp-Up Rate
150ºC/s
Dielectric Strength
1,500V/5mA/60s
Leakage Current
≤0.25mA
Tube Thickness
0.8-1mm
Heat Density
>60W/cm²
Certificate
CQC, RoHS
Thermal Efficiency
≥97%
Service Life
>10,000 hours
Usage
Food service equipment/Semi-conductor Warmers/Laboratory & medical equipment/Industrial hot plate
Advanced Thick Film Printed Heating Element for Efficient Heating Solutions

Thick Film heating element for water dispenser:
1. Specification:100-240V/up to 2500W
2. Power density: 54W/cm,
3. Special design on request.
4. Printed side can not immersed into water

More Pictures of Thick Film Heaters:

Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
Advanced Thick Film Printed Heating Element for Efficient Heating Solutions



Application:
1. Food service equipment
2. Semi-conductor Warmers
3. Laboratory & medical equipment
4. Industrial hot plate

Advanced Thick Film Printed Heating Element for Efficient Heating SolutionsAdvanced Thick Film Printed Heating Element for Efficient Heating Solutions
When you have any order, please provide the below information at least:

1. Used voltage(V), and frequency.(Hz)

2. Demand request power.(Watt)

3. Base material(Copper, or Stainless steel,or Iron)

4. If you have Size drawing or product picture,or sample in hands,will be much better and helpful for exact price calculation.
Advanced Thick Film Printed Heating Element for Efficient Heating Solutions

Advanced Thick Film Printed Heating Element for Efficient Heating Solutions
Advanced Thick Film Printed Heating Element for Efficient Heating Solutions

Advanced Thick Film Printed Heating Element for Efficient Heating Solutions


FAQ
 
(1). Q: Can you give me a discount price?
A: It is depending on the quantity. The larger the quantity is, the more discount you can enjoy.
(2). Q: How can I get a sample?
A: Normally For most our products can be sent free of sample charge if the quantity is small and customers only need to bear the shipping charge, or you can provide your DHL,FEDEX,EMS,UPS courier account number to us. If the quantity is big, we need to charge a sample fee.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: We are focusing on manufacuturing high quality performance products in order to establish a long term and friendly cooperation with all customers.
Our price maybe not the lowest, but our cost performance is the highest.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: Our warehouse staff will leave another same sample with your company name marked in our company before sending the samples to you to ensure the same production as the samples.

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