Customized Mica Insulated Nozzle Band Heater with Stainless Steel Sheath

• Customization: Available
• Type: Mica Band Heater
• Certification: CE
• Model NO.: JY-MBH005
• Structure: Mica Heater
• Voltage Range: 110-440V
• Heating Wire: Nicr 80/20 Wire
• Industrial Application: Injection Molding
• Max. Watt Density: 3 W/Cm²
• Wattage Tolerance: +5% -10%
• Min.Diameter: 25mm
• Insulation: Mica
• Min.Height: 25mm
• Heater Material: Copper,Aluminum or Customized
• Terminal: Customized
• Product Name: Mica Insulated Nozzle Band Heater
• Max. Temperature: 900°f
• Transport Package: Carton and Wooden Box
• Specification: Customized
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 10.000kg

Product Description

Customized Mica Insulated Nozzle Band Heater with Stainless Steel Sheath

Ceramic Band Heaters: A Revolution in Heating Technology Ceramic band heaters, crafted with precision, feature a helically wound nickel chrome resistance coil meticulously stretched through steatite ceramic cores, forming a flexible heating mat. Encased in a sturdy stainless steel housing with advanced ceramic fiber insulation, these heaters offer remarkable flexibility, allowing for effortless installation. Remarkably durable and efficient, ceramic band heaters deliver outstanding energy savings thanks to their innovative ceramic fiber jackets.

Setting them apart from mica band heaters, ceramic heaters utilize conduction and radiation for heat transfer and require no cylinder tightening. Their flexibility allows for a diverse range of terminal styles and clamping mechanisms, accommodating various holes and cutouts.

Discover the Advantages of Ceramic Band Heaters by Jaye Heater Technology
Designed for top-tier performance, Jaye Heater's ceramic band heaters present numerous benefits:

• Enhanced Heat Retention Efficiency: Leveraging superior ceramic insulation, these heaters excel in heat retention, boosting energy efficiency while minimizing operational expenses.

• Advanced Temperature Capabilities: Engineered to endure higher temperatures than mica variants, these heaters are ideal for rigorous industrial tasks.

• Built for Durability: Utilizing premium materials, Jaye Heater's ceramic band heaters promise durability and longevity, even under demanding conditions.

• Uniform Heat Distribution: The ceramic components ensure consistent heat spread, enhancing the quality of end products.

• Tailored Customization: Offered in an array of sizes and configurations to precisely match specific requirements.

• Uncompromising Quality Control: Rigorous testing and stringent quality checks guarantee exceptional reliability and performance with every unit delivered.

Comprehensive Structure:

Ceramic Band Heaters Specifications:

Industrial Heater	Ceramic Band Heater
Resistance Wire	NiCr 80/20
sheath	304 stainless steel
insulation	ceramic
Heater Voltage	120V 220V 230V 240V 480V  standard  (other voltages available on request)
wavelength range	2-10 microns
Operating Temperature	300°C to 700°C  (572°F - 1292°F)
Operating Life-Up	20,000 hrs
radiation distance	100 mm to 250 mm

Distinguishing Features of Ceramic Band Heaters:

1. Constructed with nickel-chrome wire surrounded by a robust wall of interlocking ceramic tiles
2. Engineered for medium-high temperatures reaching up to 1200°F
3. Exterior shell temperature ranges from 350° to 450°F
4. Features an integrated ceramic fiber insulating mat
5. Encased in a durable stainless steel jacket
6. Minimum operational diameter: 60mm
7. Minimum operational width: 25.4MM
8. Overall thickness: 12mm
9. Available in a wide array of terminal styles and thicknesses for ceramic fiber insulation mats

Versatile Applications:
1. Ideal for Plastic Processing Machinery
2. Perfect for Injection and Blow Moulding Processes
3. Optimized for Extruders
4. Suitable for Hot Runner Bushings

 

Various Terminal Options for Ceramic Band Heaters:

Important Ordering Details:
1. Specify the inside diameter and width of the heater
2. Construction type
3. Wattage and voltage
4. Type of terminal
5. Drawing where special type of holes or cutouts required

Quality Control Chart:

 

 

FAQ

(1).Q: Will you accept customized requirement?
A: Absolutely! We wholeheartedly embrace customized service. Feel free to send us your detailed drawings and specifications. We are dedicated to crafting products tailored precisely to your unique needs.
(2).Q: How can I get a sample?
A: For most products, samples can be provided free of charge for small quantities. Customers need only cover the shipping fee, or you may share your DHL, FEDEX, EMS, or UPS account details. For larger quantities, a sample fee may apply.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: Our pricing reflects the diverse range of quality levels we offer, catering to different customer needs and regions. We provide tailored quality solutions to match your specific price and quality targets.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: To ensure consistency, our warehouse retains a duplicate sample with your company name before dispatching the original. This facilitates precise replication during mass production, ensuring the final product mirrors the sample received.