Plastic Screw Extrusion Ceramic Band Heater

• Customization: Available
• Certification: CCC, ISO9001, CE
• Type: Band Heating Element
• Model NO.: JY-CBH01
• Form: Round Heating Element
• Shape: Round
• Voltage Range: 110V - 440V
• Heating Wire: Nichrome
• Ceramic Band Heater Diameter: 50, 65, 75, Customized
• Insulation Material: Ceramic
• Applications: Plastic Woven Heating Melt Machine
• Transport Package: Carton and Wooden Box
• Specification: Customized
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 2.000kg

Product Description

Plastic Screw Extrusion Ceramic Band Heater

Ceramic band heaters are expertly crafted with a helically wound nickel chrome resistance coil, meticulously stretched and threaded through steatite ceramic cores, creating a flexible heating mat. This is enclosed within a versatile stainless steel housing insulated with ceramic fibre, making these heaters incredibly adaptable and easy to install.Built for durability, ceramic band heaters excel in energy efficiency, thanks to their innovative ceramic fiber jackets that significantly reduce energy consumption.

Differing from mica band heaters, ceramic heaters deliver heat efficiently through both conduction and radiation, eliminating the need for tight fitting around cylinders. Notably versatile, they offer an array of terminal styles, clamping mechanisms, and customizable holes and cutouts.

Advantages of Ceramic Band Heaters made by Jaye Heater Technology:
Jaye Heater's ceramic band heaters are crafted for optimal performance, featuring several key benefits:

• Superior Heat Retention : With ceramic insulation, these heaters ensure outstanding heat retention, boosting energy efficiency and slashing operational expenses.

• Higher Temperature Capabilities : Capable of withstanding higher temperatures than mica band counterparts, these heaters are ideal for intensive industrial applications.

• Durability : Constructed with premium materials, Jaye Heater's ceramic band heaters promise durability and longevity, even in the most demanding environments.

• Even Heat Distribution : Featuring ceramic elements, these heaters deliver consistent heat distribution, enhancing the quality of your products.

• Customization : Offered in a diverse range of sizes and configurations tailored to your specific requirements.

• Strict Quality Control : Each unit undergoes thorough testing and quality assurance to guarantee reliability and top-notch performance.

 

Structure:

Specification of Ceramic Band Heaters:

Industrial Heater	Ceramic Band Heater
Resistance Wire	NiCr 80/20
sheath	304 stainless steel
insulation	ceramic
Heater Voltage	120V 220V 230V 240V 480V  standard  (other voltages available on request)
wavelength range	2-10 microns
Operating Temperature	300°C to 700°C  (572°F - 1292°F)
Operating Life-Up	20,000 hrs
radiation distance	100 mm to 250 mm

 

Features of Ceramic Band Heaters:

1. Featuring nickel-chrome wire housed in an outer wall made of interlocking ceramic tiles
2. Designed for medium to high temperature applications, reaching up to 1200° F
3. Outer shell temperature ranges between 350° - 450° F
4. Incorporates a built-in ceramic fiber insulating mat
5. Encased in a robust stainless steel jacket
6. Minimum diameter is 60mm
7. Minimum width is 25.4MM
8. Thickness of the heater is 12mm
9. Offers a broad selection of terminal types and varying thicknesses of ceramic fiber insulation mats

 

Applications:
1. Ideal for plastic processing machinery
2. Perfect for injection and blow moulding processes
3. Suitable for use in extruders
4. Applicable for hot runner bushings

Different Terminals of the Ceramic Band Heater:

When ordering please specify:
1. Specify the inside diameter and width of the heater
2. Clarify the construction type needed
3. Wattage and Voltage Specifications
4. Terminal Type and Configuration
5. Design Drawings with Special Hole or Cutout Requirements
Quality Control Chart:

 

Frequently Asked Questions (FAQ)

(1).Q: Will you accept customized requirement?
A: Absolutely! Customized services are warmly welcomed. Please feel free to send us your detailed drawings and specification parameters. We cater to your specific needs with precision-crafted products.
(2).Q: How can I get a sample?
A: Generally, we offer most product samples free of charge for small quantities. You only need to cover the shipping costs, or provide your courier account (DHL, FEDEX, EMS, UPS) for shipment. For larger quantities, a sample fee may apply.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: To address the diverse needs of our customers, our factory offers a range of quality options for each item, accommodating various price points. We provide products at different quality levels based on your budget and quality expectations.
(4). Q: How can you guarantee the quality of mass production keeps the same with the sample sent to me before?
A: To ensure consistency, our warehouse retains an identical sample marked with your company name before dispatching the sample to you, guaranteeing that mass production matches the approved sample.