Customized Far Infrared Ceramic Heater with Built-in Thermocouple

Product Description

 Customized Far Infrared Ceramic Heater with Built-In Thermocouple 

Ceramic infrared heating elements made by Jaye Heater offer several advantages due to their high quality and stringent raw material control. These elements provide efficient and consistent heat distribution, making them ideal for a variety of industrial applications. Jaye Heater uses premium-grade ceramic materials, ensuring durability and long-lasting performance. The precise manufacturing process guarantees uniform infrared radiation, which enhances energy efficiency and reduces operational costs. Rigorous raw material selection and quality control measures result in reliable products with superior thermal conductivity. Additionally, these heating elements are resistant to thermal shock and oxidation, providing a safe and effective solution for demanding environments.

Far-infrared ceramic heaters, commonly known as ceramic heaters, utilize high-quality materials such as silicon and quartz glass, which can withstand temperatures up to 1800°C. These heaters feature a spiral Cr20Ni80 resistance wire embedded within the ceramic conductor. They generate heat through both conduction and radiation, offering significant penetrating power.

Ceramic heaters operate within a temperature range of 300°C to 700°C (572°F - 1292°F), emitting infrared wavelengths between 2 and 10 microns. This range is ideal for most plastics and various other materials, making ceramic heaters the most popular infrared radiant emitters on the market.

Thanks to their superior thermal efficiency, energy conservation, and radiation safety, infrared ceramic heaters are widely used in applications such as vacuum blister machines, coating machines, automobile interior molding machines, medical equipment, and smokeless barbecue ovens.

Product Paramenters

Product Name	Far-infrared ceramic heater
Voltage	110V,230V,380V,415V
Wattage	150 watts - 1500 watts
Dimension (mm)	240 x 60, 122 x 122, 122 x 60, 60 x 60 etc.
Shapes	Trough, Hollow, Solid and Flat
Insulation Material	Ceramic
Conductor Material	Nichrome Wire
Lead Connection	Ceramic Bead Lead Wire 150mm
Thermocouple	K or J Type Optional
Recommended Radiation Distance	100mm - 200mm
Color	White,Black,Yellow,Pink, Green,etc

 

Standard Sizes of Ceramic Infrared Heater:

Style		Power(W)	Size(mm)
FTE-Full Trough Element		150-1000	245*60*31
HTE-Half Trough Element		125-500	122*60*31
FFEH-Full Flat Hollow		250-800	245*60*36
HFEH-Half Flat Element Hollow		125-400	122*60*36
QFEH-Quarter Flat Element Hollow		125-200	60*60*36
SFEH-Square Flat Element Hollow		250-800	122*122*36

Applying domain:

Embedding type ceramic far infrared radiated heating elements are produced based on direct of international advanced technique and many years'research,with high conent of technology,good whole property,cleanness & sanitation,convenient assemble,acid-resistance,erodibility-resistance

Safe use,long life span ect.Widely used in vacuum plastic uptake,food roast, medical treatment and sanitation ect various infrared dryness and roast,solidify ect.They have ideal energy saving effect in the industry such as electron spin,light industry, electromechanical chemical industry, medical treatment,food industry ect and have obvious society benefit and economy benefit.

JAYE company can produce based on specification of customer.

Shape:black hollow core,disk,flat plate,arc

Optional Power: 100W-2000W(based on size)

Installation Details
 Emitter Mounting, Single Tower




Application of Ceramic Infrared Heater:

Food industry: food drying, food heating, food packaging material molding, food high temperature sterilization 
Printing industry: drying and curing process of glue and ink 
Glass industry: glass annealing and coating drying process 
Packaging industry: PET blowing, laminating, ink drying process 
Shoemaking industry: glue activation and drying process 
Furniture industry: rapid drying process for water-based/oil-based coatings and paints 
Rubber industry: surface modification, plastic softening, molding process 
Photovoltaic industry: battery silicon wafer welding, sintering, substrate drying, spray preheating process 
Automobile industry: Sunlight simulation environment warehouse, sealing tape/wire harness heating, whole vehicle painting and baking paint, body part patching and baking process 
Textile industry: coating drying, fabric preheating, drying, pressing and adhesive activation process 
Household appliances: disinfection cabinets, convection ovens, toasters, toasters, and food ovens,etc

Workshop Photos:
 

 

FAQ
 
(1).Q: Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing and more detailed specification parameters. We can supply you the products as per your specific requirements. 
(2).Q: How can I get a sample?
A: Normally For most our products can be sent free of sample charge if the quantity is small and customers only need to bear the shipping charge, or you can provide your DHL,FEDEX,EMS,UPS courier account number to us. If the quantity is big, we will charge a sample fee.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: To meet the requirement of different customers and areas, our factory manufactures various kinds of quality for each item at a wide range of price. We can offer the products of different quality levels depending on customer's target price and quality requirement.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: Our warehouse staff will leave another same sample with your company name marked in our company before sending the samples to you to ensure the same production as the samples.