Custom Flexible Kapton Polyimide Heaters
Kapton polyimide film heaters are extraordinary innovations crafted for industries that demand excellence in thermal management. These ultra-thin, flexible heaters, composed of a renowned polyimide film substrate known as Kapton, set the bar for unparalleled thermal stability, flexibility, and durability. Ideal for a multitude of industrial applications, they stand as the preferred choice for professionals seeking reliable heating solutions.
Features of Polyimide Film Heaters:
- Thin and Lightweight: With a remarkable thinness of approximately 0.0075 inches, these heaters are perfect for scenarios where space and weight are at a premium, ensuring optimum performance without compromising on design constraints.
- Flexible: Designed to effortlessly conform to irregular surfaces, these heaters ensure uniform heat distribution, making them ideal for complex and uneven surfaces.
- Excellent Thermal Stability: Capable of operating across an impressive temperature range from -269°C to 200°C (-452°F to 392°F), these heaters maintain their integrity and performance even in the most extreme thermal conditions.
- Chemical Resistance: Exhibiting robust resistance to chemicals, oils, and solvents, these heaters are built to withstand harsh environments, ensuring long-lasting reliability.
- Dielectric Strength: These heaters provide superior insulation, safeguarding against electrical interference and ensuring safe and efficient operation.
- Moisture and Humidity Resistance: Engineered to deliver dependable performance in diverse environmental conditions, resisting moisture and humidity for consistent operation.
- Customizability: With options to customize shape, size, voltage, wattage, and circuit patterns, these heaters can be tailored to meet specific requirements, providing solutions that perfectly align with your needs.
Construction:
Kapton heaters boast an intricate construction featuring a thin polyimide film with a precisely etched resistive circuit pattern. Utilizing materials like copper or nickel-chromium alloys, the heater is encapsulated in another Kapton layer, ensuring exceptional durability and robust protection.
Polyimide Thermo Foil Heater Available in various shapes, sizes, and wattages, the Polyimide Film offers exceptional chemical resistance and remarkable outgassing properties, making it ideal for high vacuum environments.
Polyimide Recognized as an organic polymer, Polyimide possesses extraordinary dielectric capabilities and a slim profile, offering superior resistance to solvents, oils, and radiation, supporting advanced applications.
Flexible Heating Film This transparent amber polyimide film is crafted using a technique akin to Etched Foil Silicone heaters. It serves as a high-temperature flexible heating element, boasting excellent dielectric properties, and is suitable for operating in environments ranging from -185°C to 200°C.
Customize 12V, 24V, 36V 3D printer flexible heating film with CE certification. These are commonly referred to as polyimide heaters, renowned for their reliability and efficiency.
Product parameter list:
| Description |
Parameter |
| Voltage range |
1.5v~400v |
| Power density range |
0.03w/cm2~2.5w/cm2(0.19w/inch2~16.13w/inch2) |
| Using temperature range |
-60~200°C(-140~392°F) |
| Width range |
10mm~500mm(0.39"~19.68") |
| Length range |
10mm~1800mm(0.39"~70.86") |
| Thickness range |
Standard:0.126~0.266mm(0.005"~0.01") |
| Plug |
Chinese,British, American, European and so on |
| Quality guarantee |
1 year |
| Life |
more than 4 years(normal useful) |
Applications
Kapton polyimide film heaters serve an extensive range of applications, including but not limited to:
- Aerospace: Perfect for satellite components, de-icing solutions, and preventing condensation in sensitive instruments, these heaters are essential for aerospace applications.
- Medical Devices: Key in diagnostic equipment, fluid warming systems, and patient comfort heating pads, ensuring precise and reliable temperature control.
- Electronics: Vital for battery warming, circuit board protection, and the thermal management of electronic devices, enhancing performance and longevity.
- Automotive: Widely used in seat heaters, mirror defoggers, and battery warmers, these heaters provide essential thermal management in automotive applications.
- Food and Beverage: Utilized in food warming and beverage temperature control systems, ensuring optimal temperature maintenance for quality and safety.
Production line:
FAQ
(1).Q: Will you accept customized requirement?
A: Absolutely! We wholeheartedly welcome customized orders. Please feel free to send us your detailed drawings and specifications. We are dedicated to delivering products tailored to your exact needs, ensuring complete satisfaction with our bespoke solutions.
(2).Q: How can I get a sample?
A: For most of our products, you can enjoy complimentary samples if the order quantity is small. You would simply need to cover the shipping costs, or conveniently provide us with your DHL, FEDEX, EMS, or UPS courier account number. For larger quantities, a nominal sample fee will apply.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: Our factory is dedicated to catering to the diverse requirements of our global clientele. We manufacture a variety of quality grades for each item, available at a broad price spectrum. This flexibility allows us to offer products that align perfectly with your target price and desired quality standards.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: Before dispatching samples to you, our meticulous warehouse team ensures that an identical sample, marked with your company's name, is retained in our records. This practice guarantees that the quality of our mass production will mirror the sample you receive.
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