High-Efficiency Far Infrared Heater for Thermoforming and Vacuum Forming

• Customization: Available
• Certification: RoHS, CE
• Type: Electric Coil
• Model NO.: JY-CH00101
• Material: Ceramic Heating Element
• Form: Heating Wire
• Shape: Square
• Wattage: 200W 300W 350W 400W 500W 650W or Customized
• Voltage: 220V or Customized
• Name: Ceramic Infrared Heating Element
• Logo Mark: Make as Customer Required
• Transport Package: Standard Export Packing
• Specification: water heating element
• Trademark: Jaye
• Origin: China
• HS Code: 851680000
• Production Capacity: 10000PCS Per Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 15.000kg

Product Description

High-Efficiency Far Infrared Heater for Thermoforming and Vacuum Forming

The High-Efficiency Far Infrared Heater is specifically engineered for thermoforming and vacuum forming applications, delivering rapid, uniform heat distribution across plastic sheets. Its advanced far infrared technology ensures deeper heat penetration, reducing cycle times and improving forming precision. Built with durable materials and optimized for energy savings, this heating element offers consistent performance, long service life, and precise temperature control. Ideal for industrial forming machines, it enhances production efficiency while lowering operational costs.

Far-Infrared Ceramic Heaters
Far-infrared ceramic heaters-commonly referred to simply as ceramic heaters-are advanced heating devices crafted from premium materials such as silicon and quartz glass, capable of withstanding extreme temperatures up to 1800 °C. At their core lies a spiral Cr20Ni80 resistance wire, securely embedded within a ceramic conductor. This innovative structure enables efficient heat transfer through both conduction and radiation, providing strong and deeply penetrating thermal output.

Engineered to operate within a temperature range of 300 °C to 700 °C (572 °F to 1292 °F), these heaters emit infrared wavelengths between 2 and 10 microns. This spectrum is ideally matched for heating most plastics as well as a wide variety of other materials, making ceramic heaters one of the most reliable and widely adopted infrared radiant emitters available.

Thanks to their high thermal efficiency, energy-saving performance, and safe radiation characteristics, far-infrared ceramic heaters are widely utilized across diverse industries. Common applications include vacuum forming and blister machines, coating equipment, automotive interior molding, medical devices, and even smokeless barbecue grills.

Product Parameters

Product Name	Far-infrared ceramic heater
Voltage	110V,230V,380V,415V
Wattage	150 watts - 1500 watts
Dimension (mm)	240 x 60, 122 x 122, 122 x 60, 60 x 60 etc.
Shapes	Trough, Hollow, Solid and Flat
Insulation Material	Ceramic
Conductor Material	Nichrome Wire
Lead Connection	Ceramic Bead Lead Wire 150mm
Thermocouple	K or J Type Optional
Recommended Radiation Distance	100mm - 200mm
Color	White,Black,Yellow,Pink, Green,etc

 

Standard Sizes of Ceramic Infrared Heater:

Style		Power(W)	Size(mm)
FTE-Full Trough Element		150-1000	245*60*31
HTE-Half Trough Element		125-500	122*60*31
FFEH-Full Flat Hollow		250-800	245*60*36
HFEH-Half Flat Element Hollow		125-400	122*60*36
QFEH-Quarter Flat Element Hollow		125-200	60*60*36
SFEH-Square Flat Element Hollow		250-800	122*122*36

Applying domain:

Embedding type ceramic far infrared radiated heating elements are crafted following the guidance of international advanced techniques and years of dedicated research. These elements boast a high concentration of technology, excellent overall performance, cleanliness, sanitation, easy assembly, and resistance to both acid and erosion.

Ensuring safe use and a long lifespan, these versatile solutions are widely employed across various sectors including vacuum plastic forming, food roasting, medical treatment, and sanitation. They are pivotal in an array of infrared drying and roasting processes, offering significant energy savings in industries like electronics, light industry, electromechanical and chemical sectors, medical services, and the food industry, culminating in substantial societal and economic benefits.

JAYE company is adept at producing custom specifications tailored to customer demands.

Shape: black hollow core, disk, flat plate, arc

Optional Power: 100W-2000W (dependent on size)

Installation Details
Emitter Mounting, Single Tower




Application of Ceramic Infrared Heater:

Food industry: Processes include food drying, heating, packaging material molding, and high-temperature sterilization.
Printing industry: Specialized in the drying and curing processes related to glue and ink applications.
Glass industryFacilitates the annealing and coating drying processes for glass products.
Packaging industryIncludes PET bottle blowing, laminating, and ink drying procedures.
Shoemaking industry: Focused on glue activation and effective drying processes.
Furniture industry: Enables rapid drying processes for both water-based and oil-based coatings and paints.
Rubber industry: Involves surface modification, plastic softening, and molding processes.
Photovoltaic industry: Applications include battery silicon wafer welding, sintering, substrate drying, and preheating.
Automobile industry: Welcome to the future of industrial heating with our IR Ceramic Heater Plate! Perfectly designed for a multitude of applications, this innovative product excels in creating a simulated sunlight environment within warehouses. It's an ideal solution for the seamless heating of sealing tapes and wire harnesses. In the automotive sector, our heater plate ensures impeccable whole-vehicle painting, efficient baking processes, and precise body part patching.
The Textile Industry Revolution: Our IR Ceramic Heater Plate is a game-changer in textile production, offering outstanding performance in coating drying, fabric preheating, and drying processes, along with precise pressing and adhesive activation.
Enhancing Household Appliances: Our heating element is indispensable for a range of household appliances including disinfection cabinets, convection ovens, toasters, and various types of food ovens, ensuring superior performance and reliability.

Exclusive Workshop Photos:
 

Comprehensive FAQ Section

(1). Q: Can you accommodate custom requirements?
A: Absolutely! We embrace customization and are eager to meet your specific needs. Kindly send us your detailed drawings and specification parameters. Our expert team is ready to craft products tailored to your exact requirements.
(2). Q: What is the process to acquire a sample?
A: Typically, we offer samples at no charge for smaller quantities, with the customer responsible for shipping costs. Should you wish, you can furnish your DHL, FEDEX, EMS, or UPS account details. For larger quantities, a nominal sample fee may apply.
(3). Q: What makes your pricing slightly higher than other suppliers in China?
A: Our commitment to quality sets us apart. We cater to diverse customer needs by producing a wide array of quality levels for each item, ensuring a balance between your budget and quality expectations. Let us deliver excellence at your desired price point.
(4). Q: How do you ensure the quality of mass production matches the samples provided?
A: To uphold consistency in our products, a duplicate sample with your company designation is reserved in our warehouse. This practice guarantees that the quality of mass production mirrors the samples sent to you.