High-Efficiency Thick Film Water Heater Element for Optimal Heating

• Customization: Available
• Certification: RoHS, ISO9001, CE
• Type: Film Heater
• Model NO.: JY-TH0045
• Form: Film Heating
• Shape: Customized
• Watt: Customized
• Voltage: 12-240V
• Application: Water Heating, Food Service Equipment, Water Dispe
• Service Life: >10,000 Hours
• Technology: Thick Film Printing
• Key Selling Points: Sustainable
• Transport Package: Standard Export Packing
• Specification: Customized
• Trademark: JAYE
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 800000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 2.000kg

Product Description

High-Efficiency Thick Film Water Heater Element for Optimal Heating

Thick Film technology stands at the forefront of modern heating innovations, offering cutting-edge solutions that meld efficiency with forward-thinking design..SStainless steel thick film heaters are the preferred choice for a multitude of applications. Renowned for their outstanding durability, superior thermal conductivity, and robust corrosion resistance, these heaters are engineered with a stainless steel substrate, meticulously printed or deposited with a thick film resistive heating element for optimal performance.

Features of Stainless Steel Thick Film Heaters

1. Durability : Crafted from stainless steel, these heaters boast exceptional mechanical strength and unwavering resistance to corrosion, rendering them ideal for even the harshest environments.

2. High Temperature Tolerance : Engineered to endure high temperatures, these heaters can reliably operate at levels often surpassing 300°C (572°F), determined by the specific alloy and meticulous design.

3. Rapid Response : Thanks to the thin profile and superb thermal conductivity of stainless steel, these heaters achieve quick heat-up and cool-down times, ensuring swift responsiveness.

4. Uniform Heat Distribution : The precision of the thick film printing technology allows for meticulous control over heating patterns, guaranteeing consistent and uniform heat distribution across the entire surface.

5. Compact Design : With their slender construction, these heaters are seamlessly integrated into devices and systems where space constraints are a concern.

 

Precisely engineered thick film heating elements are characterized by their rapid temperature rise, remarkably low thermal capacity, and minimal temperature fluctuations. They offer exceptional efficiency.97%.

Thick film heating elements deliver remarkably high surface power density, reaching up to 60W/cm², setting a new benchmark for heating technology.

Manufacturing Process

The production of stainless steel thick film heaters typically encompasses several precise steps:

1. Substrate Preparation : The stainless steel substrate undergoes meticulous cleaning and preparation to ensure uncompromised adhesion of the thick film paste.

2. Screen Printing : A specially formulated thick film paste, composed of metal oxides and conductive materials, is screen-printed onto the stainless steel substrate, achieving the desired pattern with precision.

3. Curing : The printed substrate undergoes curing or firing at elevated temperatures to solidify the paste, ensuring its strong adhesion to the substrate.

4. Finishing : Additional protective coatings may be applied to bolster durability and enhance environmental resistance.

5. Testing : Each heater is rigorously tested to verify electrical resistance, power output, and the uniformity of heat distribution, ensuring top-tier quality.

 

Stainless Steel Heaters are distinguished by their rapid temperature escalation, excellent heat efficiency, technical maturity, product reliability, and their robust resistance to thermal shock.
Stainless Steel thick film heating elements are versatile and adaptable for various home and industrial appliances, such as water heaters. They are known for their stable sheet resistance and excellent printing performance.

Specification of the Thick Film Heater:

Voltage	220v
Power	Customized
Material	stainless steel
Ramp-Up Rate	150ºC/s
Dielectric Strength	1,500V/5mA/60s
Leakage Current	≤0.25mA
Tube Thickness	0.8-1mm
Heat Density	>60W/cm²
Certificate	CQC, RoHS
Thermal Efficiency	≥97%
Service Life	>10,000 hours
Usage	Food service equipment/Semi-conductor Warmers/Laboratory & medical equipment/Industrial hot plate

 

Thick Film heating element specifically crafted for water dispensers:
1. Specification: 100-240V/up to 2500W
2. Power density: 54W/cm²,
3. Special design available upon request.
4. The printed side must remain unimmersed in water.

Explore a gallery of images showcasing our Thick Film Heaters:

 

 

Application:
1. Food service equipment
2. Semi-conductor Warmers
3. Laboratory & medical equipment
4. Industrial hot plate

When you place your order, please ensure you provide the following essential information:

1. Specified voltage (V) , along with the frequency. (Hz)

2. Desired power requirements. (Watt)

3. Base material specification (Copper, Stainless steel, or Iron)

4. Providing a size drawing, product picture, or a sample you have will greatly aid in accurate price determination.

 

 

 

FAQ

(1). Q: Can you offer a discount price?
A: Discounts are quantity-dependent. Larger orders qualify for greater discounts.
(2). Q: How do I obtain a sample?
A: Typically, most samples are free if ordered in small quantities; customers cover shipping or provide courier details. Larger quantities may incur a sample fee.
(3). Q: Why is your pricing slightly above other Chinese suppliers?
A: Our priority is manufacturing high-quality products to forge long-term, amicable customer relationships.
While our price may not be the lowest, the value we offer is unmatched.
(4). Q: How do you ensure mass production quality matches the sent sample?
A: We retain an identical sample marked with your company name in our inventory to ensure consistency with the samples sent.