Silicone Rubber Heater in Refrigeration Compressor Systems

• Customization: Available
• Certification: RoHS, CE
• Type: Electric Coil
• Model NO.: JY-SH0012
• Form: Heating Wire
• Shape: Plate
• Voltage: 12V, 36V, 48V, 110V, 220V, 240V, etc
• Wattage: Customized
• Logo Mark: Make as Customer Required
• Insulation: Red Sponge Insulator
• Thickness: 1.5mm or Customized
• Power Density: 3-5W/Square Centimetre
• Working Temperature: -40-250 Degree
• Heating Element: Nickel-Chromium or Copper-Nickel Resistance Wire W
• Size/Shape Limitations: Maximum Width of 48 Inches, No Maximum Length
• Structure Materia: Silicone Rubber and Metal
• Heat Transfer Surface: Plate Heat Exchanger
• Temperature Rating: 400 ° F ( 204 ° C ) Maximum Operating
• Power Lead Wire: Silicone Rubber, Sj Power Cord, or PTFE Insulate
• Silicone Heater Water Proof: IP44
• HS: 85168000
• Transport Package: Carton with Plastic
• Specification: Customized silicone heater
• Trademark: Jaye
• Origin: China
• HS Code: 851680000
• Production Capacity: 100000PCS/Month
• Package Size: 30.00cm * 40.00cm * 50.00cm
• Package Gross Weight: 10.000kg

Product Description

Silicone Rubber heater in Refrigeration Compressor Systems

Silicone rubber heaters are a specialized type of heating element designed to provide reliable and efficient heat in various industrial applications, including refrigeration compressor systems. These heaters utilize silicone rubber as the primary insulating and flexible material, making them highly adaptable to different shapes and sizes of components. Their integration into refrigeration systems plays a crucial role in maintaining optimal performance and preventing issues related to cold temperatures.
 

 

Key Features of Silicone Rubber Heaters

1. Flexibility:

   • Adaptability: Silicone rubber heaters are highly flexible, allowing them to conform to the shape of the components they are applied to, such as compressors, pipes, and valves. This flexibility ensures even heat distribution across irregular or curved surfaces, which is essential for effective temperature control.

2. Durability:

   • Robust Construction: These heaters are made from silicone rubber reinforced with materials like fiberglass, providing strength and resistance to physical wear. This makes them suitable for use in harsh environments, including those exposed to moisture, chemicals, and mechanical stress.

3. Temperature Control:

   • Precision: Silicone rubber heaters can be integrated with temperature controllers or thermostats to maintain precise temperature settings. This is crucial in refrigeration systems where maintaining specific temperatures can impact performance and energy efficiency.

 

Surface Temperature VS. Time:

This diagram illustrates the surface temperature of a silicone rubber heater when not insulated and placed vertically in still air at 20 ºC. The data serve as a reference tool based on a standard 1.4mm thickness structure.

 

 

Functions and Benefits in Refrigeration Compressor Systems

1. Preventing Freezing:

   • Consistent Heating: Silicone rubber heaters provide consistent and localized heat to prevent the freezing of refrigerant lines, compressors, and other critical components. By keeping these parts above freezing, the heaters avoid blockages and ensure smooth refrigerant flow.

2. Enhancing Compressor Efficiency:

   • Maintaining Optimal Temperature: The heaters help maintain the compressor at an optimal operating temperature, which prevents the oil inside the compressor from thickening. Proper oil viscosity is essential for effective lubrication, reducing wear and improving the overall efficiency of the compressor.

3. Cold-start Protection:

   • Smooth Startups: Starting a cold compressor can cause mechanical strain. Silicone rubber heaters warm the compressor before it starts, reducing the strain during startup and preventing potential damage.

4. Energy Efficiency:

   • Reduced Energy Consumption: By keeping the compressor and refrigerant lines at the right temperature, the heaters help the system operate more efficiently. This reduces the overall energy consumption, as the compressor does not need to work harder to reach the desired temperature.

 

Technical Parameters:

Dimension	Dimensions on request
Thickness	4.5mm Note: There is an extra thickness at the connection point.
Heating element	Nickel-Chromium or Copper-Nickel resistance wire wound around a fiberglass core	Nickel-Chromium or a Copper-Nickel resistance wire
Voltage	Any voltage on request (Any AC or DC)
Output	Up to 5KW/M2
Tolerance	±10% on resistance
Max surface temperature	200 degree
Min exposure temperature	-60 degree
Size/Shape Limitations	Maximum width of 48 inches, no maximum length

 

 

 

 

Related Products:

 

Raw Material Instruction:

Appliance:

Silicone rubber heaters are crucial in various refrigeration applications, from preventing freezing and enhancing compressor performance to improving energy efficiency and ensuring reliable operation in cold environments. Their flexibility, durability, and precise temperature control make them ideal for maintaining the functionality and efficiency of refrigeration systems across different industries.

• HVAC Systems: In heating, ventilation, and air conditioning (HVAC) systems, silicone rubber heaters are used to keep outdoor compressors and refrigerant lines functional during cold weather. They ensure that HVAC systems operate efficiently year-round.

• Cold Storage Facilities: For facilities that store perishable goods at low temperatures, these heaters prevent freezing of critical refrigeration components, ensuring continuous and effective cooling.

• Refrigerated Transport: In refrigerated trucks and containers, silicone rubber heaters maintain the temperature of refrigeration systems during transit, preventing freezing and ensuring that cargo remains at the required temperature.

• Industrial Refrigeration: In industrial settings where refrigeration is used for processing or manufacturing, silicone rubber heaters keep system components at the right temperature to prevent freezing and maintain operational efficiency.

 

Order Guide:

1. Specify length and width requirements.
2. State voltage and power specifications.
3. Indicate if 3M adhesive is needed.
4. Mention if a temperature controller is required.
5. Specify the quantity needed.

 

FAQ

(1). Q: Can you offer me a discount price?
A: This depends on the quantity. The larger the order, the greater the discount you can enjoy.
(2). Q: How can I get a sample?
A: Generally, most of our products can be sent free of charge if the quantity is small, with customers only covering the shipping cost. Alternatively, you can provide your DHL, FEDEX, EMS, or UPS courier account number. For larger quantities, a sample fee may apply.
(3). Q: Why are your prices slightly higher than other Chinese suppliers?
A: We focus on manufacturing high-quality, high-performance products to establish long-term and friendly relationships with all customers. Our prices may not be the lowest, but our cost-performance ratio is the highest.
Our prices may not be the lowest, but we ensure the highest value for your investment.
(4). Q: How can you ensure the mass production quality matches the sample sent to me?
A: Our warehouse staff keeps an identical sample with your company name marked before sending samples to you, ensuring that mass production matches the initial sample.