Flexible Thin Film PCB Heater for Food Warming
Kapton polyimide film heaters, crafted from a robust polyimide film substrate known as Kapton, represent the pinnacle of thin, flexible heating solutions. Revered across diverse industries, these heaters are celebrated for their unmatched thermal stability, intricate flexibility, and unwavering durability.
Features of Polyimide Film Heaters:
- Thin and Lightweight : Merely about 0.0075 inches thick, these heaters are perfect for tight spaces and weight-sensitive applications.
- Flexible : Effortlessly adapts to irregular surfaces, ensuring consistent and uniform heat distribution.
- Excellent Thermal Stability : Functions optimally in extreme temperatures ranging from -269°C to 200°C (-452°F to 392°F).
- Chemical Resistance : Offers resilience against various chemicals, oils, and solvents, maintaining performance integrity.
- Dielectric Strength : Delivers superior insulation, effectively thwarting electrical interference.
- Moisture and Humidity Resistance : Ensures reliable operation in diverse environmental conditions.
- Customizability : Offers versatility in shape, size, voltage, wattage, and circuit pattern, catering to specific requirements.
Construction:
Kapton heaters are skillfully crafted using a slender polyimide film layer, meticulously etched with a resistive circuit pattern. Generally, the circuit comprises an etched foil, such as copper or a nickel-chromium alloy. Encapsulated with another layer of Kapton film, the heater is fortified with durability and enduring protection.
Polyimide thermo foil heater are offered in diverse shapes, sizes, and wattages. The polyimide film boasts impressive chemical resistance and superior outgassing characteristics, particularly in high-vacuum settings.
Polyimide is a remarkable organic polymer, renowned for its high dielectric capability and slender profile, coupled with impressive resistance to most solvents, oils, and radiation.
Flexible heating film is distinguished by its clear amber hue and polyimide composition. The manufacturing process parallels that of Etched Foil Silicone heaters, culminating in a high-temperature flexible heating element that boasts excellent dielectric properties and operates efficiently in environments ranging from -185 to 200 degrees Celsius.
Tailor custom 12V, 24V, and 36V 3D printer flexible heating films, proudly certified with CE. Commonly referred to as polyimide heaters, they epitomize tailored adaptability.
Product parameter list:
| Description |
Parameter |
| Voltage range |
1.5v~400v |
| Power density range |
0.03w/cm2~2.5w/cm2(0.19w/inch2~16.13w/inch2) |
| Using temperature range |
-60~200°C(-140~392°F) |
| Width range |
10mm~500mm(0.39"~19.68") |
| Length range |
10mm~1800mm(0.39"~70.86") |
| Thickness range |
Standard:0.126~0.266mm(0.005"~0.01") |
| Plug |
Chinese,British, American, European and so on |
| Quality guarantee |
1 year |
| Life |
more than 4 years(normal useful) |
Applications
Kapton polyimide film heaters are versatile, finding application in a wide array of sectors, such as:
- Aerospace : Integral in satellite components, de-icing solutions, and preventing condensation in sensitive instruments.
- Medical Devices : Vital for diagnostic equipment, fluid warming, and enhancing patient comfort with heating pads.
- Electronics : Essential for battery warming, circuit board safeguarding, and thermal management of electronic devices.
- Automotive : Deployed in seat heaters, mirror defoggers, and battery heaters, enhancing vehicle comfort and efficiency.
- Food and Beverage : Ensures optimal food warming and precise beverage temperature control systems.
Production line:
FAQ
(1).Q: Will you accept customized requirement?
A: Absolutely! We warmly embrace customized service requests. Feel free to share your detailed drawings and specifications with us. We are committed to delivering products tailored precisely to your specific needs.
(2). Q: How can I get a sample?
A: Generally, we are pleased to offer most of our product samples free of charge if you require a small quantity. You simply need to cover the shipping costs, or alternatively, you may provide us with your DHL, FEDEX, EMS, or UPS courier account number. For larger quantities, a sample fee will apply.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: To cater to diverse customer needs and market regions, our factory produces a variety of quality options for each item, spanning a wide price range. We aim to provide products that align with your desired price point and quality expectations.
(4). Q: How can you guarantee the quality of mass production keeps the same with the sample sent to me before?
A: To ensure consistency, our warehouse team retains an identical sample marked with your company name before dispatching any samples. This process guarantees that the mass production will precisely match the samples you receive.
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