Mica Band Heater with Thermocouple for Industrial Plastic Extruder

• Customization: Available
• Certification: RoHS, CB, CCC, ISO9001, CE
• Type: Band Heating Element
• Model NO.: JY-BH0086
• Form: Heating Wire
• Shape: Band
• Voltage Range: 110-440V
• Heating Wire: Nicr 80/20 Wire
• Industrial Application: Injection Molding; Blow; Extruder
• Insulation: Mica; Ceramic
• Other Name: Mica Heater Band
• Terminal: Optional
• Temperature Sensor: Thermocouple Available
• Size: Custom
• Wire: Custom
• Transport Package: Carton and Wooden Box
• Specification: Custom or Standard
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 2.000kg

Product Description

Mica band heater with thermocouple for industrial plastic extruder
 

Mica band heaters are made of nickel chrome resistance ribbon precisely wound on specially selected mica sheet. It is then insulated and covered by metal sheathing and rolled to the required shape.

Advantages of Mica Band Heaters made by Jaye Heater Technology:

• High-Quality Materials: Jaye Heater uses top-grade mica and resistance wire, ensuring superior performance and longevity.

• Excellent Thermal Conductivity: The heaters provide efficient heat transfer, resulting in faster heating times and energy savings.

• Precise Temperature Control: These heaters offer consistent and accurate temperature regulation, ideal for various industrial applications.

• Durability: With robust construction and high-quality materials, Jaye Heater's mica band heaters withstand harsh environments and frequent use.

• Customization: Available in various sizes and configurations to meet specific customer needs.

• Strict Quality Control: Rigorous testing and quality assurance ensure reliability and safety in every unit.

 

Technical Information:

Heater material	copper, SS430, SS304, cast aluminum, cast copper, ceramic
Insulation material	imported high-temperature mica
Resistance wire	Ni80Cr200
Electrical property	≤0.5mA
Wattage tolerance	+5%-10%
Input voltage and wattage	to be customized as request
Specification	to be customized as request

Features:
 

1. Stainless Steel sheath resists rust and high temperatures, and provides firm mechanical support. 
2. Mica insulation prevents heat loss, thereby lowering energy costs. 
3. High temperature nickel-chromium element wire
4. Max. watt density : 3 W/cm² (Wattage tolerance: +5% -10%)
5. Mini diameter: 25mm 
6. Mini height: 25mm
7. Sealed band heater in brass, with folded ends
8. Band heater connection, waterproof technology
9. Electric insulation by mica plate 
10. Connection: nickel core, fiberglass insulated + earth wire; protected by a galvanized steel braid
11. Diameter: 25 to 150mm
12. Height: 25 to 70mm
13. Max. operating temperature over the surface of the heater: 340 degree Celsius, depending on working conditions.
14. Brass sealed nozzle heaters are high pressure that ensure high insulation, excellent thermal exchange.g

Standard Size of Mica Band Heaters:
Jaye Heater Technology makes standard and customized mica band heaters, below is some list of standard mica band heaters:

 

 

Types of Terminal:

 

Applications: 
1. Plastic processing machinery 
2. Injection and blow moulding 
3. Extruders 
4. Hot runner bushings

When ordering please specify:

1. Inside dia. & width of the heater. 
2. Wattage & Voltage. 
3. Construction type 
4. Type of terminals required. 
5. Drawing where special type of holes or cutout required. 

 

Quality Control Chart:

 

FAQ
 
(1). Q: Can you give me a discount price?
A: It is depending on the quantity. The larger the quantity is, the more discount you can enjoy.
(2). Q: How can I get a sample?
A: Normally For most our products can be sent free of sample charge if the quantity is small and customers only need to bear the shipping charge, or you can provide your DHL,FEDEX,EMS,UPS courier account number to us. If the quantity is big, we need to charge a sample fee.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: We are focusing on manufacuturing high quality performance products in order to establish a long term and friendly cooperation with all customers.
Our price maybe not the lowest, but our cost performance is the highest.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: Our warehouse staff will leave another same sample with your company name marked in our company before sending the samples to you to ensure the same production as the samples.