Customization: | Available |
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Certification: | RoHS, ISO9001, CE |
Type: | Film Heater |
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Thick Film technology stands as one of the most pioneering and visionary triumphs in modern heating solutions..SStainless steel thick film heaters are the epitome of reliability for diverse applications, celebrated for their unparalleled durability, superior thermal conductivity, and impressive corrosion resistance. These heaters ingeniously employ a stainless steel substrate, expertly printed or deposited with a thick film resistive heating element.
Incredible Durability : Crafted from stainless steel, these heaters offer unmatched mechanical strength and exceptional corrosion resistance, perfectly designed to thrive in the most challenging environments.
Exceptional High Temperature Tolerance : Capable of operating at soaring temperatures, frequently surpassing 300°C (572°F), these heaters excel, depending on the specific alloy and meticulous design.
Swift Rapid Response : With a sleek profile and superior thermal conductivity, stainless steel ensures rapid heat-up and cool-down rates, making efficiency a staple feature.
Consistently Uniform Heat Distribution : The precision of the thick film printing process guarantees meticulous control over the heating pattern, achieving flawless heat uniformity across the surface.
Sleek and Compact Design : The slim construction of these heaters facilitates seamless integration into devices and systems where space conservation is paramount.
Expertly constructed thick film heating elements boast a swift rise in temperature, an exceptionally low thermal capacity, and minimal temperature fluctuations. Their remarkable efficiency is 97%, ensuring optimal performance every time.
Thick film heating elements are renowned for their extraordinarily high surface power density, reaching up to an impressive 60W/cm².
The production of stainless steel thick film heaters involves these meticulous steps:
Substrate Preparation : The initial step involves cleaning and preparing the stainless steel substrate to ensure impeccable adhesion of the thick film paste.
Precision Screen Printing : Utilizing a paste enriched with metal oxides and conductive materials, screen-printing imprints the stainless steel substrate with the desired pattern.
Curing Perfection : The subsequent curing or firing process solidifies the printed substrate, ensuring steadfast adhesion of the paste.
Finishing Touches : Additional protective coatings are applied, enhancing both durability and resistance to environmental factors.
Rigorous Testing : Comprehensive tests evaluate electrical resistance, power output, and the even distribution of heat, ensuring top-notch quality.
Voltage
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220v
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Power
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Customized
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Material
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stainless steel
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Ramp-Up Rate
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150ºC/s
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Dielectric Strength
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1,500V/5mA/60s
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Leakage Current
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≤0.25mA
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Tube Thickness
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0.8-1mm
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Heat Density
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>60W/cm²
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Certificate
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CQC, RoHS
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Thermal Efficiency
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≥97%
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Service Life
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>10,000 hours
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Usage
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Food service equipment/Semi-conductor Warmers/Laboratory & medical equipment/Industrial hot plate
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1. Required voltage (V) and frequency (Hz)
2. Requested power capacity (Watt)
3. Preferred base material (Copper, Stainless steel, or Iron)
4. Providing a size drawing, product image, or sample enhances accuracy in price estimation and benefits all parties involved.Frequently Asked Questions
(1). Q: Can you offer a discount?
A: Discounts depend on order volume. Greater quantities unlock better savings.
(2). Q: How can I obtain a sample?
A: For most products, we offer free samples for small orders, with shipping costs borne by the customer. Alternatively, provide your DHL, FEDEX, EMS, or UPS courier account number. Large orders may incur a sample fee.
(3). Q: Why might your prices be higher than other suppliers in China?
A: Our commitment is to superior quality and performance, fostering lasting and amicable relationships with our clients. Our prices reflect unmatched value.
While not the cheapest, our cost performance offers unrivaled quality.
(4). Q: How do you ensure mass production matches the pre-sample quality?
A: We retain an identical sample, marked with your company name, in our warehouse to guarantee consistency between samples and mass production.