Elevate your plastic manufacturing process with the Hot Runner System Coil Spring Air Heater, designed specifically for plastic machines. This advanced heater system ensures precise temperature control, optimizing your production efficiency and quality.
Our Hot runner coil heaters are masterfully engineered with nickel-chrome resistance wire housed in a chrome-nickel steel tube, filled with MgO powder to achieve exceptional heat transfer efficiency. These heaters are annealed for the utmost flexibility, allowing custom bending to any preferred shape. Additionally, options with integrated thermocouples enhance functionality. Our hot runner bushes incorporate heaters of different cross-sections, all featuring an inner brass layer and an outer stainless steel cover for durability and performance.
Coil heatersalso referred to as cable heaters, can be customized into diverse shapes to accommodate various application demands. Typically, they are designed as compact, high-efficiency nozzle heaters, fully annealed to ensure peak performance.
Coil heaters are essential components for injection molding machine nozzles and sprue bushings, offering complete 360° heat coverage. Additionally, models with optional distributed wattage are available to meet specific heating needs.
Coil heaters function as versatile cartridge heaters suitable for uniquely sized bores. These straight, round cable heaters seamlessly integrate through sealing bars in packaging machinery installations.
Specifications Of Coil Heater:
Sheath Material |
Cr Ni-Steel |
Insulation Material |
MgO |
Resistance Wire |
Ni Cr 80-20 |
Maximum Sheath Temperature |
700°C |
voltage |
800V A/C |
power |
> 5 M W |
Thermocouple |
J type (Standard) or K type |
Length Tolerance (Straight) |
5% |
Wattage Tolerance |
+ 10% ( + 5% Available Upon Request) |
Resistance Tolerance |
+ 10% ( + 5% Available Upon Request) |
Unheated Length |
35mm (Standard) |
Dimensional Tolerance |
Coil I.D + 0.1 to 0.2mm |
Coil Length + 1mm |
Features:
1. Standardized sizes available featuring various cross-section dimensions to fit distinct needs.
2. Diverse Watt Density options are at your disposal to meet precise heating requirements.
3. Durable design with multiple terminal exit configurations for increased adaptability.
4. Equipped with an integrated thermocouple for accurate temperature regulation.
5. Crafted to deliver a uniform heat profile, ensuring reliable and consistent performance.
6. Precision-aligned for perfect compatibility with Hot Runner Nozzles & Manifolds.
7. Designed to resist corrosion, significantly extending the product's lifetime.
8. Enhanced heat transfer through an expanded contact area for optimized efficiency.
9. Incorporates advanced thermal engineering for superior heating performance. .
Different Types of Hot Runner Coil Heaters:
Applications for Industrial Spring Coil Heater:
* Perfect for injection molding machine nozzles, delivering uniform heat distribution.
* Tailor-made for Hot Runner Nozzles & Bushings, ensuring optimal performance.
* Integrated into packaging machinery for seamless operation and efficiency.
* Ideal for hot runner injection molds, offering precise temperature control.
* Essential for both injection and blow molding machine nozzles, enhancing operation.
* Designed for PET preform & thin wall container molds, optimizing product quality.
* Utilized in hot runner manifolds to ensure consistent performance and reliability.
Order Guidance
For a smooth inquiry process, please specify the following parameters:
1. Voltage and Wattage requirements to tailor the heater to your needs.
2. Inner diameter of the coiled heater (I.D) or outer diameter of the nozzle to be heated.
3. Height of the coil to ensure a perfect fit for your application.
4. Connection lead options and length of lead wire for optimal setup.
5. Specify the type of thermocouple needed (J type or K type) for temperature precision.
6. Provide a drawing or sample for custom or special heater types to ensure exact specifications.
7. Quantity Required: Kindly specify the precise number of units you wish to procure to facilitate a seamless transaction.
Different Types of Lead Wires: Our offerings include a diverse range of lead wires tailored to suit various applications and enhance performance reliability.
Quality Control Chart: We utilize a meticulous quality control chart to ensure every product meets the high standards you expect.
FAQ: Your Most Common Queries Answered
(1). Q: Can you offer a discount price?
A: The discount you enjoy scales with the quantity ordered. Larger orders unlock the potential for more significant savings, rewarding bulk purchases.
(2). Q: How can I get a sample?
A: We provide free samples for most items in small quantities. Just cover the shipping charge, or share your courier account with DHL, FEDEX, EMS, or UPS. Larger sample requests may incur a nominal fee.
(3). Q: Why is your price slightly higher than other Chinese suppliers?
A: Our commitment is to craft superior, high-performance products, fostering long-lasting partnerships over mere short-term sales.
While our prices might surpass those of some suppliers, the exceptional cost-performance ratio of our products stands unparalleled.
(4). Q: How do you ensure that the quality of mass-produced items matches the sample sent to me?
A: We secure a duplicate sample bearing your company name before sending your samples. This practice guarantees mass production aligns perfectly with the sample you receive.