Customization: | Available |
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Certification: | RoHS, ISO9001, CE |
Type: | Film Heater |
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Thick Film is revolutionizing today's heating technology with its innovative and forward-thinking solutions..SStainless steel thick film heaters are celebrated for their exceptional durability, remarkable thermal conductivity, and impressive resistance to corrosion. These heaters ingeniously use a stainless steel substrate, upon which a thick film resistive heating element is meticulously printed or deposited.
Durability : Withstanding the test of time, stainless steel offers unparalleled mechanical strength and supreme resistance to corrosion, ensuring these heaters thrive even in the harshest environments.
High Temperature Tolerance : Engineered to operate at soaring temperatures, often surpassing 300°C (572°F), contingent on the specific alloy and design.
Rapid Response : Thanks to their slender profile and superior thermal conductivity, these heaters boast swift heat-up and cool-down times.
Uniform Heat Distribution : The cutting-edge thick film printing process allows for meticulous control over heating patterns, ensuring consistent heat distribution across the surface.
Compact Design : The slim construction of these heaters facilitates seamless integration into devices and systems where space is at a premium.
Precisely engineered thick film heating elements are distinguished by their rapid temperature escalation, exceptionally low thermal capacity, and minimal temperature fluctuations. Their efficiency is astoundingly high, reaching 97%.
Thick film heating elements showcase an exceedingly high surface power density, capable of reaching up to 60W/cm2.
The intricate manufacturing process of stainless steel thick film heaters typically unfolds through the following stages:
Substrate Preparation : The stainless steel substrate undergoes meticulous cleaning and preparation to ensure the thick film paste adheres flawlessly.
Screen Printing : A specialized thick film paste, rich with metal oxides and conductive materials, is expertly screen-printed onto the stainless steel substrate in the desired pattern.
Curing : The printed substrate is subjected to high-temperature curing or firing, to solidify the paste and cement its bond to the substrate.
Finishing : Additional protective coatings can be applied to bolster durability and enhance resistance to the environment.
Testing : Rigorous testing ensures the heaters meet exacting standards for electrical resistance, power output, and uniform heat distribution.
Voltage
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220v
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Power
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Customized
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Material
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stainless steel
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Ramp-Up Rate
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150ºC/s
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Dielectric Strength
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1,500V/5mA/60s
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Leakage Current
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≤0.25mA
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Tube Thickness
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0.8-1mm
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Heat Density
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>60W/cm²
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Certificate
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CQC, RoHS
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Thermal Efficiency
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≥97%
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Service Life
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>10,000 hours
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Usage
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Food service equipment/Semi-conductor Warmers/Laboratory & medical equipment/Industrial hot plate
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1. Operating Voltage (V) , as well as the operating frequency. (Hz)
2. Desired Power Requirement. (Watt)
3. Preferred Base Material (Options include Copper, Stainless Steel, or Iron)
4. For precise pricing, kindly provide any available size drawings, product images, or physical samples.FAQ
(1). Q: Is there a possibility of getting a discount?
A: Discounts are available based on order volume. Larger orders qualify for more significant discounts.
(2). Q: How can I obtain a sample?
A: For most products, small quantity samples can be provided free of charge, with the customer covering shipping costs. Alternatively, you may provide your courier account details for DHL, FEDEX, EMS, or UPS. Larger quantities may incur a sample fee.
(3). Q: Why might your pricing be higher than other suppliers in China?
A: Our focus is on manufacturing high-quality products to foster long-term, friendly relationships with our clients. While our prices may not be the lowest, our value for cost is unmatched.
Our cost-performance ratio ensures top-notch quality at competitive rates.
(4). Q: How do you ensure mass production quality matches the pre-approved sample?
A: We retain an identical sample marked with your company name before dispatching. This ensures consistency between the mass production and the original sample.