Customization: | Available |
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Certification: | RoHS, ISO9001, CE |
Type: | Film Heater |
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Thick Film is heralded as one of today's most innovative and future-ready solutions in heating technology..SStainless steel thick film heaters are exceptionally popular across various applications due to their remarkable durability, superior thermal conductivity, and impressive corrosion resistance. Utilizing a robust stainless steel substrate, a thick film resistive heating element is either printed or deposited, paving the way for advanced heating efficiency.
Durability : Stainless steel offers unparalleled mechanical strength and outstanding resistance to corrosion, making these heaters an excellent choice for even the harshest environments.
High Temperature Tolerance : Capable of withstanding high temperatures, these heaters often function beyond 300°C (572°F), contingent on the specific alloy and design intricacies.
Rapid Response : With their slender profile and exceptional thermal conductivity, stainless steel heaters provide swift heat-up and cool-down times, optimizing energy use.
Uniform Heat Distribution : The thick film printing process grants precise control over the heating pattern, ensuring a consistent and even heat distribution across the entire surface.
Compact Design : Thanks to their thin construction, these heaters are designed for seamless integration into devices and systems where spatial constraints are a concern.
Precisely engineered thick film heating elements boast a rapid temperature rise, an exceptionally low thermal capacity, and minimal temperature fluctuations, ensuring high-efficiency performance.97%.
Experience the power of thick film heating elements with an incredibly high surface power density, reaching up to 60W/cm2.
Crafting stainless steel thick film heaters typically involves the following meticulous steps:
Substrate Preparation : The stainless steel substrate undergoes a thorough cleaning and preparation process to guarantee optimal adhesion of the thick film paste.
Screen Printing : Using advanced techniques, a thick film paste, rich in metal oxides and conductive materials, is expertly screen-printed onto the stainless steel substrate in the desired pattern.
Curing : The printed substrate is subjected to a high-temperature curing or firing process, solidifying the paste and ensuring its firm attachment to the substrate.
Finishing : To further enhance durability and environmental resistance, additional protective coatings may be applied.
Testing : Each heater undergoes rigorous testing for electrical resistance, power output, and heat distribution uniformity to ensure unparalleled performance.
Voltage
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220v
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Power
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Customized
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Material
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stainless steel
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Ramp-Up Rate
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150ºC/s
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Dielectric Strength
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1,500V/5mA/60s
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Leakage Current
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≤0.25mA
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Tube Thickness
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0.8-1mm
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Heat Density
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>60W/cm²
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Certificate
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CQC, RoHS
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Thermal Efficiency
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≥97%
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Service Life
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>10,000 hours
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Usage
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Food service equipment/Semi-conductor Warmers/Laboratory & medical equipment/Industrial hot plate
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1. Specified voltage (V) , and operational frequency. (Hz)
2. Required power demand. (Watt)
3. Preferred base material (Choose from Copper, Stainless steel, or Iron)
4. Having a size drawing, product image, or sample on hand is greatly beneficial for precise pricing.FAQ
(1). Q: Can you offer a discount?
A: Discounts depend on order quantity. Larger orders enjoy greater discounts.
(2). Q: How can I obtain a sample?
A: Most samples are available free of charge for small quantities; shipping costs apply. You may provide your DHL, FEDEX, EMS, UPS account for shipping. Larger quantities may incur a sample fee.
(3). Q: Why is your pricing slightly higher than other Chinese suppliers?
A: We prioritize crafting superior quality products to foster long-lasting partnerships. Our prices reflect unmatched cost performance.
Our prices may not be the lowest, but the value for money is exceptional.
(4). Q: How do you ensure the mass production quality matches the sample?
A: We retain a duplicate sample marked with your company's name to guarantee consistent production quality.