Customization: | Available |
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Certification: | RoHS, ISO9001, CE |
Type: | Film Heater |
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Step into the future of heating with Thick Film technology-a revolution at the cutting edge of modern innovations. It seamlessly combines breathtaking efficiency with a sleek, visionary design that sets a new standard for advanced heating solutions..SStainless steel thick film heaters emerge as the unparalleled choice across diverse applications. Celebrated for their extraordinary durability, superior thermal conductivity, and formidable corrosion resistance, these heaters are masterfully crafted with a stainless steel substrate. A thick film resistive heating element is meticulously printed or deposited to ensure peak performance and reliability.
Durability : Constructed from high-quality stainless steel, these heaters showcase remarkable mechanical strength and steadfast resistance to corrosion, making them the perfect solution for even the most challenging environments.
High Temperature Tolerance : Skillfully designed to withstand soaring temperatures, these heaters operate with steadfast reliability, often exceeding 300°C (572°F), contingent on the specific alloy and precision engineering.
Rapid Response : The thin profile and exceptional thermal conductivity of stainless steel enable these heaters to achieve rapid heat-up and cool-down cycles, ensuring quick and efficient responsiveness.
Uniform Heat Distribution : The refined precision of thick film printing technology permits meticulous control over heating patterns, ensuring consistent and evenly distributed heat across the entire surface.
Compact Design : Featuring a sleek and slender construction, these heaters are easily integrated into systems and devices where space is limited, without sacrificing performance.
Engineered with precision, thick film heating elements are distinguished by their rapid temperature rise, incredibly low thermal capacity, and minimal temperature fluctuations, delivering unparalleled efficiency.97%.
Thick film heating elements achieve a remarkably high surface power density, reaching up to an astounding 60W/cm², setting new benchmarks in heating technology innovation.
The fabrication of stainless steel thick film heaters involves a series of precise and controlled steps:
Substrate Preparation : The stainless steel substrate undergoes a meticulously thorough cleaning and preparation process to guarantee flawless adhesion of the thick film paste.
Screen Printing : A specially concocted thick film paste, comprising metal oxides and conductive materials, is screen-printed onto the stainless steel substrate with precision to achieve the desired pattern.
Curing : The printed substrate is subjected to curing or firing at high temperatures, solidifying the paste and ensuring robust adhesion to the substrate.
Finishing : Additional protective coatings might be applied to enhance durability and bolster resistance against environmental elements.
Testing : Each heater undergoes rigorous testing to confirm electrical resistance, power output, and uniform heat distribution, assuring top-tier quality and reliability.
Voltage
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220v
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Power
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Customized
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Material
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stainless steel
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Ramp-Up Rate
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150ºC/s
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Dielectric Strength
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1,500V/5mA/60s
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Leakage Current
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≤0.25mA
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Tube Thickness
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0.8-1mm
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Heat Density
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>60W/cm²
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Certificate
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CQC, RoHS
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Thermal Efficiency
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≥97%
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Service Life
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>10,000 hours
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Usage
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Food service equipment/Semi-conductor Warmers/Laboratory & medical equipment/Industrial hot plate
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1. Specify your required voltage (V) , along with the necessary frequency. (Hz)
2. Your desired power output requirements. (Watt)
3. The specification of the base material (Copper, Stainless steel, or Iron)
4. Supplying a detailed size drawing, product image, or sample will significantly enhance the accuracy of our price quotes.Frequently Asked Questions (FAQ)
(1). Q: Can you offer a discount price?
A: Yes, our discount structure is based on order volume. The larger your order, the greater the discount you can receive.
(2). Q: How do I obtain a sample?
A: Most samples are complimentary when ordered in small quantities. Customers are responsible for shipping or may provide their courier details. Larger sample orders might incur a fee.
(3). Q: Why is your pricing slightly above other Chinese suppliers?
A: We prioritize manufacturing excellence to establish enduring, positive relationships with our clientele. Our pricing reflects the superior quality of our products.
While we may not always be the lowest-cost provider, the unmatched value and quality we deliver are unparalleled.
(4). Q: How do you ensure mass production quality matches the sent sample?
A: We maintain an identical sample, marked with your company name, in our inventory to ensure every mass-produced item matches the original sample precisely.