High-Performance Pi Film Heater for Fast Heating Needs
Kapton polyimide film heaters are exceptional, thin, and flexible heating solutions crafted from a specialized polyimide film substrate known as Kapton. Renowned for their superior thermal stability, these innovative heaters deliver flexibility and durability, making them indispensable across various industries.
Features of Polyimide Film Heaters:
- Thin and Lightweight : With a remarkable thickness of approximately 0.0075 inches, these heaters are perfect for applications with space and weight limitations.
- Flexible : Expertly designed to conform to irregular surfaces, ensuring even and consistent heat distribution.
- Excellent Thermal Stability : Capable of operating across an impressive temperature range from -269°C to 200°C (-452°F to 392°F).
- Chemical Resistance : Demonstrates outstanding resistance to chemicals, oils, and solvents, ensuring longevity and reliability.
- Dielectric Strength : Offers robust insulation characteristics, effectively preventing electrical interference.
- Moisture and Humidity Resistance : Maintains reliable performance in diverse environmental conditions.
- Customizability : Offers extensive customization in shape, size, voltage, wattage, and circuit design to meet specific needs.
Construction:
Kapton heaters feature a sophisticated structure, with a thin polyimide film layer and a resistive circuit pattern meticulously etched onto its surface. This circuit, often crafted from etched foil like copper or nickel-chromium alloy, is securely laminated with another Kapton film layer, ensuring durability and encapsulating the circuit for protection.
Polyimide thermo foil heater are available in diverse shapes, sizes, and wattages. This film offers remarkable chemical resistance and excellent outgassing properties, especially in high-vacuum environments.
Polyimide is a high-performance organic polymer known for its exceptional dielectric capability and slim profile, providing unmatched resistance to most solvents, oils, and radiation.
Flexible heating film is a clear amber-colored polyimide film. The manufacturing process mirrors that of Etched Foil Silicone heaters, resulting in a high-temperature, flexible heating element with superior dielectric properties, capable of thriving in environments between -185°C to 200°C.
Customize 12V, 24V, 36V 3D printer flexible heating film with CE certification; commonly referred to as polyimide heaters.
Product parameter list:
Description |
Parameter |
Voltage range |
1.5v~400v |
Power density range |
0.03w/cm2~2.5w/cm2(0.19w/inch2~16.13w/inch2) |
Using temperature range |
-60~200°C(-140~392°F) |
Width range |
10mm~500mm(0.39"~19.68") |
Length range |
10mm~1800mm(0.39"~70.86") |
Thickness range |
Standard:0.126~0.266mm(0.005"~0.01") |
Plug |
Chinese,British, American, European and so on |
Quality guarantee |
1 year |
Life |
more than 4 years(normal useful) |
Applications
Kapton polyimide film heaters are versatile, finding applications in a multitude of scenarios, including:
- Aerospace : Essential in satellite components, de-icing processes, and preventing condensation in sensitive instruments.
- Medical Devices : Integral to diagnostic equipment, fluid warming systems, and patient comfort heating pads.
- Electronics : Critical for battery warming, circuit board protection, and the thermal management of electronic devices.
- Automotive : Vital in seat heaters, mirror defoggers, and battery warmers.
- Food and Beverage : Perfectly suited for food warming and beverage temperature control systems.
Production line:
FAQ
(1).Q: Will you accept customized requirement?
A: Absolutely! We warmly welcome your custom requests. Simply send us your detailed drawings and specifications, and we will meticulously craft products tailored perfectly to your unique requirements, ensuring the highest standard of personalization.
(2). Q: How can I get a sample?
A: Generally, we are delighted to offer most of our product samples at no cost if the order quantity is minimal, with the customer covering only the shipping expenses. Alternatively, you can provide us with your DHL, FEDEX, EMS, or UPS account information. For larger quantities, a nominal sample fee may apply.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: Our diverse product range caters to varied customer preferences and market needs, offering multiple quality levels at different price points. This flexibility ensures we meet your target price and quality specifications, reflecting our commitment to delivering value and excellence.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: To maintain consistency, we retain a duplicate sample marked with your company name in our facilities. This ensures that every piece of mass production mirrors the quality of the samples originally sent to you, preserving our promise of uniform excellence.