Electric Industrial Extrusion Mica Band Heater

• Customization: Available
• Type: Band Heating Element
• Certification: CE
• Model NO.: JY-MBH01
• Structure: Band Heater
• Brand: Non
• Voltage Range: 110-440V
• Heating Wire: Nicr 80/20 Wire
• Industrial Application: Injection Molding
• Transport Package: Carton and Wooden Box
• Specification: Customized
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 30.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 2.000kg

Product Description

Electric Industrial Extrusion Mica Band Heater

Mica band heaters are expertly crafted with nickel chrome resistance ribbon, meticulously wound on handpicked mica sheets. This assembly is then insulated and enveloped in sturdy metal sheathing, skillfully shaped to exact specifications.

Advantages of Mica Band Heaters produced by Jaye Heater Technology:

• High-Quality Materials : Jaye Heater is committed to excellence, employing premium-grade mica and resistance wire to deliver unmatched performance and extended lifespan.

• Excellent Thermal Conductivity : These heaters excel in efficient heat transfer, ensuring rapid heating times and significant energy efficiency.

• Precise Temperature Control : Our heaters offer reliable and precise temperature management, making them perfect for a wide range of industrial applications.

• Durability : Engineered with durability in mind, Jaye Heater's mica band heaters endure challenging environments and continuous operation effortlessly.

• Customization : Tailored to fit diverse needs, these heaters are available in multiple sizes and configurations, ensuring a perfect fit for each customer.

• Strict Quality Control : Through comprehensive testing and stringent quality checks, we guarantee the reliability and safety of every unit produced.

 

Technical Information:

Heater material	copper, SS430, SS304, cast aluminum, cast copper, ceramic
Insulation material	imported high-temperature mica
Resistance wire	Ni80Cr200
Electrical property	≤0.5mA
Wattage tolerance	+5%-10%
Input voltage and wattage	to be customized as request
Specification	to be customized as request

 

Features:

1. Stainless Steel sheath not only resists rust and high temperatures but also provides essential mechanical protection.
2. Mica insulation effectively prevents heat loss, resulting in reduced energy expenses.
3. High temperature nickel-chromium element wire ensures consistent performance.
4. Max. watt density: 3 W/cm² (Wattage tolerance: +5% -10%)
5. Mini diameter: 25mm
6. Mini height: 25mm
7. Sealed band heater in brass, with expertly folded ends
8. Band heater connection features advanced waterproof technology
9. Electric insulation provided by reliable mica plate
10. Connection: nickel core, fiberglass insulated with an earth wire; all safeguarded by a galvanized steel braid
11. Diameter options: 25 to 150mm
12. Height variations: 25 to 70mm
13. Max. operating temperature on heater surface: 340 degrees Celsius, contingent on operational conditions.
14. Brass sealed nozzle heaters withstand high pressure, ensuring remarkable insulation and superior thermal exchange.

 

Standard Size of Mica Band Heaters:
Jaye Heater Technology offers both standard and custom solutions for mica band heaters. Here are some standard options:

Types of Terminal:

 

Applications:
1. Plastic processing machinery, ensuring efficiency and reliability
2. Injection and blow moulding, providing precision and consistency
3. Extruders, facilitating seamless operation and performance
4. Hot runner bushings, delivering optimal heat distribution

When placing your order, kindly provide the following essential details:

1. The precise inside diameter & width of your desired heater.
2. Specify the necessary wattage & voltage for optimal performance.
3. Preferred construction type for your application
4. Specify the type of terminals you require for connectivity.
5. Provide drawings if any special holes or cutouts are required.

Quality Control Chart:

 

 

Frequently Asked Questions

(1). Q: Can you offer a discounted price?
A: Discount availability depends on the order size. Larger quantities unlock greater savings.
(2). Q: How can I obtain a sample?
A: Generally, we provide samples free of charge if the quantity is small; you only cover shipping. Alternatively, provide your courier account for DHL, FEDEX, EMS, or UPS. For larger quantities, a sample fee is applicable.
(3). Q: Why might your prices be slightly higher than other Chinese suppliers?
A: We prioritize high-quality, performance-driven products to foster long-term partnerships. Our pricing reflects superior cost performance rather than just the lowest price.
While our prices may not be the lowest, our value proposition is unmatched.
(4). Q: How do you ensure mass production quality matches the sample provided?
A: To guarantee consistency, a duplicate sample with your company name is securely stored in our warehouse before dispatch, ensuring identical quality in mass production.