Mould Single Head Rod Industrial Cartridge Heater Welding Machine
Mould Single Head Rod Industrial Cartridge Heater Welding Machineis consist of a cylindrical stainless steel tube and thus provide a high corrosion prevention. The heating wire inside which is wound onto a ceramic core.
The number of coils varies depending on the power. and provide a great uniform distribution of heat, which considerably increases the long life of the heater as well as prevents the oxidation of the heater wire even at high temperatures .The solids, liquids, and gases need to be heated by cartridge heater, transmit heat quickly by conduction if the producer of the heat(the cartridge) is in direct contact with the heat sink(any solid, liquid, or gas). Widely used for manufacturing plastic and rubber parts in the car industry or in the food processing industry, etc they are also commonly found in the chemical, electronics, medical equipment, packing and nuclear industries.
Apart from our broad standard range we also develop and manufacture cartridge heaters according to your special demands.
Cartridge heaters are made of crimped-on or swaged-in construction that consists in a high-grade nickel chromium resistance wire wound around a high-quality MgO core that is centered in a stainless steel casing.
Performance capabilities:
1. Part temperatures up to 1400°F ( 760° C ) on alloy 800 sheath
2. Watt densities up to 40W/cm2
3. Maximum voltage up to 480VAC, Minimum voltage up to 5VAC
4. Minimum diameter up to 3mm
5. Maximum diameter up to 35mm
Benefits:
1. Easy and economical to install
2. Designed with first-class materials
3. Maximized heat transfer
4. Easy to maintain
5. uniform temperatures
6. Oxidation and corrosion resistant
7. Durable
8. CE certificated issued by TÜV Rheinland
Technical Detail:
1. Tube diameter: Φ3mm-Φ30mm
2. Tube Material:SS304;SS316,SS321,NICOLOY800 etc
3. Insulation Material:High-purity Mgo
4. Reisistance wire element:Ni-Cr or FeCr
5. Lead Connection Option: Crimped or Swaged leads
6. Lead and type of connection leads, 10" Fiberglass Standard(Wire options,silicone high temperature frberglass).
| Sheath material |
SS304.321.316L,Incoloy800.840,Titanium |
| Insulation material |
High-purity MgO |
| Resistance |
Ni-Cr or FeCr |
| Maximum voltage |
480VAC |
| Wattage density |
high/middle/low(5-40w/cm2) |
| Wattage tolerances |
toloerance :+5% -10% |
| Dimensional |
Diameter: Min. dia:3mm |
| Length: |
Customized |
| Lead options |
Crimped- on / Swaged- in |
| Lead types |
Swage fiberglass insulation nickel wire ( 750°C ) |
| Crimp teflon line ( 250°C ) Crimp |
| silicon insulated wire ( 200°C ) |
| Crimp fiberglass insulation nickel wire ( 450°C ) |
| Internal |
Type J or K available thermocouple |
| Lead protection options |
Stainless steel braid |
| Stainless steel flexible hose |
| other options |
Bent heaters, in no-heat section, up to 90° angle |
| mounting flange |
Feature:
Commom cartridge can be devideded into two type of density:
1. High power density(heat area sufuce power 10~25w/cm2)
Working temperature≤450 degrees.
2. Middle,low power density(heat area sufuce power 5~11/cm2)
working temperature≤ 300 degrees
Votage:12~250V (or as requirment)
High Density Construction
High-quality stainless steel construction provides long-lasting protection even in the most rugged industrial environments
Protected with a stainless steel sheath, their watt density can reach 50 W/cm2 and their operating temperature can go up to 800°C.
Factors:
Please consider the following factors in order to select the right cartridge heater.
Operating temperature
Watt density of the heating element
Sheath material (corrosive or non corrosive)
-
- Temperature of the corrodent
-
- Degree of aeration of exposed corrodent
-
- Velocity of the corrodent
Dimensional Data:
(This table shows minimum/ maximum sheath lengths for available diameters.)
| |
Diameter |
|
|
Length |
|
| Normal |
Actual |
Min |
|
|
Max |
| in. |
in. |
mm |
in |
mm |
in |
mm |
| 1/8 |
0.122 |
3.1 |
7/8 |
22.2 |
12 |
305 |
| 1/4 |
0.246 |
6.3 |
7/8 |
22.2 |
36 |
915 |
| 3/8 |
0.371 |
9.4 |
7/8 |
22.2 |
48 |
1220 |
| 1/2 |
0.496 |
12.6 |
7/8 |
22.2 |
60 |
1520 |
| 5/8 |
0.621 |
15.8 |
1 |
25 |
72 |
1830 |
| 3/4 |
0.746 |
18.9 |
1 |
25 |
72 |
1830 |
| 1 |
0.996 |
25.3 |
1 1/4 |
32 |
72 |
1830 |
(Indicates recommended maximum sheath length; however, longer lengths may be available.)
Structure:
Termination Options:
1. Swaged-in Flexible leads:
Swaged-in flexible leads, with silicone-fiberglass insulation, are recommended for applications in which the leads must be bent at the exit point from the heater.
Unless longer length is specified, 250mm (10 in.) leads are supplied.
Heaters 150mm (6 in.) or shorter generally have a 6 mm(1/4 in.) no-heat section. Heaters up to 250mm (10 in.) require a 25mm (1 in.) no-heat section. Heaters greater than 250mm may require more than a 25mm no-heat section. To order, please specify swaged-in flexible leads.
2. Right Angle leads:
Right angle leads are used in applications with a high degree of flexing and when space limitations are critical. Lead wires exit at a 90° angle through the side of the heater sheath.
Right angle tube may be necessary on certain constructions.To order, specify right angle leads and lead length.
| Diameter mm |
Min No-Heat Length mm(in.) |
| 6.5 |
15 (9/16) |
| 8.0 |
15 (9/16) |
| 10 |
17 (2/3) |
| 12.5 |
18 (11/16) |
| 16.0 |
20 (3/4) |
| 20.0 |
21 (13/16) |
3. Stainless Steel Braid:
A stainless steel braid is designed to protect leads from abrasion against sharp edges.
When the leads exit straight out, the braid is swaged into the no-heat section of the heater. When the leads exit at a right angle, a crimp connector is used to attach the braids.
Unless otherwise specified, leads are 250 mm(10 in.) and the braid is 200 mm(8 in.) long. To order, specify either straight or right angle stainless steel braid, lead length and no-heat section.
| Diameter |
Min. No-Heat Length |
| Straight |
Right Angle mm |
| mm |
| mm (in.) |
|
(in.) |
| |
|
| 6.5 |
30 (1 1/8) |
|
N/A |
| 8.0 |
30 (1 1/8) |
15 |
(9/16) |
| 10.0 |
30 (1 1/8) |
17 |
(2/3) |
| 12.5 |
30 (1 1/8) |
18 |
(11/16) |
| 16.0 |
30 (1 1/8) |
20 |
(3/4) |
| 20.0 |
30 (1 1/8) |
21 |
(13/16) |
4. Stainless Steel Hose:
Stainless steel hose provides the best protection against abrasion from sharp edges or abrasive equipment. It also offers ease of handling and wiring in abrasive environments.
When the leads exit at a right angle to the heater, the hose is silver soldered to the sheath. Unless otherwise specified, leads are 250 mm(10 in.) long and the hose is 200 mm(8 in.) long. To order, specify stainless steel hose, lead length and no-heat section.
| |
Min. No-Heat Length |
| Diameter |
Straight |
Right Angle mm |
| mm |
mm (in.) |
|
(in.) |
| 6.5 |
30 (1 1/8) |
|
N/A |
| 8.0 |
30 (1 1/8) |
15 |
(9/16) |
| 10.0 |
30 (1 1/8) |
17 |
(2/3) |
| 12.5 |
30 (1 1/8) |
18 |
(11/16) |
| 16.0 |
30 (1 1/8) |
20 |
(3/4) |
| 20.0 |
30 (1 1/8) |
21 |
(13/16) |
5. Galvanized Conduit:
Galvanized conduit equals stainless steel hose in its abrasion protection.
The conduit is attached with a 90° elbow copper coupler, which overlaps the heater sheath. Unless specified, 200 mm(8 in.) conduit is supplied, leads are 50 mm longer than the conduit. To order, specify galvanized conduit, lead length and no-heat section.
| |
Min |
|
|
Galvani |
| Diam |
Dimensio |
Dimensio |
zed |
| No-Heat |
| eter |
n A |
n B |
conduit |
| Length |
| mm |
mm(in.) |
mm(in.) |
O.D. |
| mm(in.) |
| |
|
|
mm(in.) |
| |
|
|
|
| 6.5 |
12(7/16) |
22(7/8) |
29(1 1/8) |
10(3/8) |
| 8.0 |
12(7/16) |
22(7/8) |
29(1 1/8) |
10(3/8) |
| 10.0 |
12(7/16) |
22(7/8) |
29(1 1/8) |
10(3/8) |
| 12.5 |
12(7/16) |
28(1 1/8) |
30(1 3/16) |
14(1/2) |
| 16.0 |
12(7/16) |
28(1 1/8) |
34(1 5/16) |
14(1/2) |
| 20.0 |
12(7/16) |
29(1 1/8) |
36(1 7/16) |
16(5/8) |
6. Ceramic Bead Insulation:
Ceramic bead insulation protects the leads from high temperature ambients above 450°C (840°F). The beads fit over solid conductors and are extended long enough to reach a cooler area where flexible wires can be attached. To order, specify ceramic beads and length, and additional lead length.
7. Flanges:
Stainless steel flanges are a convenient mounting method as well as a way to position a heater within an application. Flange style according to customer requirements. These flanges can be located in any no-heat section of the heater sheath. To order, specify flange, flange size and location.
Immersion Cartridge Heaters:
(For liquid immersion heating applications, use brass or stainless steel threaded bushing.)
The size of threaded bushing is matched according to pipe diameter. The specifications of threaded bushing include G thread, NPT thread, BSPP thread, etc.
Please contact us for specific order.
How to install cartridge heater:
1. make a hole in the section that is to be heated
2. ream a smooth hole for contact and for better heat transfer
3. extend the hole through the section so that the unit can be driven out if you should need to remover it.
4. if making a through hole is impossible ,increase the size of the hole without exceeding the tolerances
5. Reduce the vibration and flexing of the lead wires to prolong service life
6. prevent contamination from liquids by protecting the end of the heater
When ordering Cartridge Heaters, please specify the following information :
1. Type of Cartridge Heater.(please refer to Termination Options)
2. Diameter of Cartridge Heater.
3. Overall length for a straight Cartridge Heaters.
4. Wattage & Voltage
5. Lead type(glass fibre / PTFE) & lead length.
Type of Cartridge Heaters
Quality Control Chart:
Transport and Payment:
FAQ
(1). Q: Can you give me a discount price?
A: It is depending on the quantity. The larger the quantity is, the more discount you can enjoy.
(2). Q: How can I get a sample?
A: Normally For most our products can be sent free of sample charge if the quantity is small and customers only need to bear the shipping charge, or you can provide your DHL,FEDEX,EMS,UPS courier account number to us. If the quantity is big, we need to charge a sample fee.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: We are focusing on manufacuturing high quality performance products in order to establish a long term and friendly cooperation with all customers.
Our price maybe not the lowest, but our cost performance is the highest.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: Our warehouse staff will leave another same sample with your company name marked in our company before sending the samples to you to ensure the same production as the samples.
Termination Options:
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