High-Performance Stainless Steel Mica Band Heater for Extruders

• Customization: Available
• Type: Band Heating Element
• Certification: CE
• Model NO.: JY-MH032
• Structure: Band Heater
• Brand: Non
• Voltage Range: 110-440V
• Heating Wire: Nicr 80/20 Wire
• Industrial Application: Injection Molding
• Packing: Box Package
• Transport Package: Carton and Wooden Box
• Specification: Customized
• Trademark: Jaye
• Origin: Guangdong, China
• HS Code: 85168000
• Production Capacity: 6000PCS/Month
• Package Size: 10.00cm * 10.00cm * 5.00cm
• Package Gross Weight: 0.500kg

Product Description

High-Performance Stainless Steel Mica Band Heater for Extruders

Mica band heaters are meticulously crafted with nickel chrome resistance ribbons, expertly wound on premium mica sheets. These are elegantly insulated, enveloped in durable metal sheathing, and meticulously shaped to the precise requirements.

Advantages of Mica Band Heaters made by Jaye Heater Technology:

• High-Quality Materials : Jaye Heater utilizes the finest mica and high-grade resistance wire, ensuring unmatched performance and exceptional durability.

• Excellent Thermal Conductivity : Our heaters offer remarkable heat transfer efficiency, promoting quicker heating cycles and substantial energy conservation.

• Precise Temperature Control : These heaters ensure stable and precise temperature management, perfect for diverse industrial applications.

• Durability : Engineered with robust materials and construction, Jaye Heater's mica band heaters are designed to withstand challenging environments and repetitive use.

• Customization : Offered in an array of sizes and configurations, tailored to meet individual customer specifications.

• Strict Quality Control : Extensive testing and quality checks guarantee the reliability and safety of every single unit.

 

Technical Information:

Heater material	copper, SS430, SS304, cast aluminum, cast copper, ceramic
Insulation material	imported high-temperature mica
Resistance wire	Ni80Cr200
Electrical property	≤0.5mA
Wattage tolerance	+5%-10%
Input voltage and wattage	to be customized as request
Specification	to be customized as request

 

Features:

1. Stainless Steel sheath resists rust and high temperatures, providing steadfast mechanical support.
2. Mica insulation effectively minimizes heat loss, resulting in reduced energy expenses.
3. High-temperature nickel-chromium element wire for optimal heating performance.
4. Max. watt density : 3 W/cm² (Wattage tolerance: +5% -10%), ensuring efficient power usage.
5. Mini diameter: 25mm
6. Mini height: 25mm
7. Sealed band heater crafted in brass, featuring folded ends for enhanced durability.
8. Band heater connection, engineered with waterproof technology for added safety.
9. Electric insulation by mica plate ensures optimal safety and performance.
10. Connection: nickel core, fiberglass insulated + earth wire; all encased in a protective galvanized steel braid.
11. Diameter: 25 to 150mm, tailored to fit a variety of applications.
12. Height: 25 to 70mm, offering flexibility in installation.
13. Max. operating temperature over the surface of the heater: 340 degree Celsius, adaptable based on working conditions.
14. Brass sealed nozzle heaters are high pressure, ensuring superior insulation and excellent thermal exchange.

 

Standard Size of Mica Band Heaters:
Jaye Heater Technology excels in crafting both standard and custom mica band heaters, including a selection of standard sizes:

Types of Terminal:

 

Applications:
1. Plastic processing machinery, driving efficiency in production.
2. Injection and blow moulding, enhancing precision and reliability.
3. Extruders
4. Hot runner bushings

When placing your order, please be sure to specify:

1. The precise inside diameter and width of the heater.
2. The desired wattage and voltage specifications.
3. Preferred construction type.
4. Specify the type of terminals required.
5. Provide a detailed drawing if special holes or cutouts are required.

Quality Control Chart:

 

 

FAQ

(1). Q: Can you give me a discount price?
A: Discounts are dependent on the order volume. The more you order, the more you save!
(2). Q: How can I get a sample?
A: Typically, for most products, we offer free samples if the order is small. You only need to cover the shipping cost or provide your courier account details. For larger orders, a sample fee may apply.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: Our focus is on producing top-tier, high-performance products to foster long-lasting partnerships with our clients.
Our pricing might not be the lowest, but the value and performance we offer are unmatched.
(4). Q: How can you guarantee the quality of mass production remains consistent with the sample sent to me before?
A: We retain a duplicate sample, marked with your company name, to ensure the mass production matches the sample quality.